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Equivalent & Substitute Parts for ZUS32405
Part Overview
The Cosel USA, Inc. ZUS32405 is an isolated module DC-DC converter, providing a single 5V output at up to 600mA with an input voltage range of 18V to 36V. Packaged in a 4-DIP module and intended for ITE (Commercial) applications, it offers 500V isolation, overcurrent protection, and through-hole mounting. The ZUS32405 belongs to the ZUS (3W) series, is ROHS3 compliant, and is currently classified as obsolete. Finding equivalent and substitute models is necessary for continued design-in or replacement, especially when inventory constraints or extended lifecycle support are required.
Substiute Parts
Key Parameters
| Parameter | ZUS32405 |
|---|---|
| Manufacturer | Cosel USA, Inc. |
| Series | ZUS (3W) |
| Type | Isolated Module |
| Number of Outputs | 1 |
| Voltage - Input (Min) | 18V |
| Voltage - Input (Max) | 36V |
| Voltage - Output 1 | 5V |
| Current - Output (Max) | 600mA |
| Voltage - Isolation | 500 V |
| Applications | ITE (Commercial) |
| Features | OCP |
| Operating Temperature | -20°C ~ 71°C (With Derating) |
| Efficiency | 71% |
| Mounting Type | Through Hole |
| Package / Case | 4-DIP Module |
| Size / Dimension | 1.38" L x 0.91" W x 0.28" H (35.0mm x 23.0mm x 7.0mm) |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | Not Applicable |
| ECCN | EAR99 |
| HTSUS | 8504.40.9580 |
| Part Status | Obsolete |
Substitute Part Grouping Explanation
The substitute part grouping is determined by the following key parameters: manufacturer, function (Isolated Module DC-DC Converter), number of outputs (1), input voltage range (18V to 36V), output voltage (5V), maximum output current (600mA), voltage isolation (minimum 500V), overcurrent protection, RoHS compliance, through-hole mounting, and intended application (ITE Commercial). Only substitute parts matching or exceeding these parameters are included for equivalency.
Parameter Comparison
| Parameter | ZUS32405 | MGS32405 |
|---|---|---|
| Manufacturer | Cosel USA, Inc. | Cosel USA, Inc. |
| Type | Isolated Module | Isolated Module |
| Number of Outputs | 1 | 1 |
| Voltage - Input (Min) | 18V | 18V |
| Voltage - Input (Max) | 36V | 36V |
| Voltage - Output 1 | 5V | 5V |
| Current - Output (Max) | 600mA | 600mA |
| Voltage - Isolation | 500 V | 1.5 kV |
| Applications | ITE (Commercial) | ITE (Commercial) |
| Features | OCP | OCP |
| Operating Temperature | -20°C ~ 71°C (With Derating) | -40°C ~ 85°C (With Derating) |
| Efficiency | 71% | 82% |
| Mounting Type | Through Hole | Through Hole |
| Package / Case | 4-DIP Module | 4-SIP Module |
| Size / Dimension | 1.38" L x 0.91" W x 0.28" H (35.0mm x 23.0mm x 7.0mm) | 0.67" L x 0.33" W x 0.47" H (17.0mm x 8.5mm x 12.0mm) |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | Not Applicable | Not Applicable |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8504.40.9580 | 8504.40.9580 |
| Part Status | Obsolete | Active |
Engineering Selection Recommendations
The main part ZUS32405 is currently designated as obsolete, while the substitute part MGS32405 is active and available in inventory. Both parts are ROHS3 compliant and have the same ECCN and HTSUS classification. Moisture Sensitivity Level (MSL) is not applicable to either part. Both parts meet the ITE (Commercial) application requirement. Selection among these parts can be made strictly based on part status and regulatory compliance as provided.
Frequently Asked Questions (FAQ)
Q1: What substitution criteria are used for the Cosel ZUS32405 DC-DC converter?
A1: Substitution is based on matching core electrical parameters, including input voltage range (18V to 36V), output voltage (5V), maximum output current (600mA), isolation voltage (minimum 500V), number of outputs (1), package compliance, mounting type, RoHS status, and ITE (Commercial) application suitability.
Q2: Are the substitute parts fully compatible in terms of electrical parameters?
A2: Yes, the substitute part MGS32405 matches the ZUS32405 in terms of input voltage, output voltage, output current, overcurrent protection, and isolation equal to or greater than 500V.
Q3: Are there mechanical differences to consider during substitution?
A3: Yes, the ZUS32405 uses a 4-DIP Module package, while the MGS32405 uses a 4-SIP Module package. Size and pin orientation should be compared based on the provided dimensions to ensure layout compatibility.
Q4: Is the substitute part compliant with RoHS and other regulatory requirements?
A4: Both ZUS32405 and MGS32405 are ROHS3 compliant and have the same ECCN and HTSUS classifications.
Q5: How does part status affect selection?
A5: The ZUS32405 is obsolete, while MGS32405 is active, allowing for continued production use without lifecycle concerns. Selection should prioritize active status for ongoing design requirements.
Q6: Does the substitute part offer different performance characteristics?
A6: Only the provided parameters may be considered; the MGS32405 meets or improves upon the specified key parameters including a higher efficiency and broader operating temperature range.
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