Equivalent & Substitute Parts for XPC05DH Pressure Sensor

Part Overview

The XPC05DH is a differential pressure sensor manufactured by Honeywell Sensing and Productivity Solutions, designed for board mount applications requiring 5 PSI (34.47 kPa) differential pressure measurement. The sensor outputs a Wheatstone Bridge signal of 0 mV to 60 mV at 12V supply voltage with ±1% accuracy and temperature compensation across the -25°C to 85°C operating range.

The XPC05DH carries an obsolete product status. Identifying equivalent substitute parts ensures continued availability for maintenance, repair, and new design implementations where this sensor specification remains applicable.

Substiute Parts

XPC05DH

Honeywell Sensing and Productivity SolutionsIn Stock: 982XPC05DH Datasheet

Current PartRFQ

5 PSI-D-CGRADE-MINI

Amphenol All Sensors CorporationIn Stock: 10165 PSI-D-CGRADE-MINI Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitute parts for the XPC05DH must satisfy the following critical parameters to ensure functional compatibility:

Mandatory Matching Parameters:

• Pressure Type: Differential
• Operating Pressure: 5 PSI (34.47 kPa)
• Output Type: Wheatstone Bridge
• Output Range: 0 mV ~ 60 mV (12V)
• Accuracy: ±1%
• Package Type: 4-SIP Module
• Mounting Type: Through Hole
• Temperature Compensation: Required
• Operating Temperature Range: -25°C ~ 85°C minimum

Allowable Variations:

• Voltage Supply: Substitute must support the 12V nominal operating point; range of 3V ~ 16V is acceptable
• Port Style: Barbed or barbless configurations are acceptable for pressure connection
• Port Size: Variations in tube diameter or connector type are acceptable if pressure coupling is maintained
• Maximum Pressure Rating: Substitute may exceed the 15 PSI maximum of the original part
• Product Status: Active status is preferred for long-term availability

The 5 PSI-D-CGRADE-MINI from Amphenol All Sensors Corporation meets all mandatory parameters and qualifies as a direct substitute.

Parameter Comparison

Engineering Selection Recommendations

The 5 PSI-D-CGRADE-MINI qualifies as a direct functional substitute for the XPC05DH based on electrical and mechanical parameter alignment. Selection considerations include:

Compliance and Availability: The substitute part carries Active product status with 988 units in stock, ensuring long-term availability compared to the Obsolete XPC05DH. Both parts maintain RoHS compliance and carry identical ECCN and HTSUS classifications, supporting regulatory consistency.

Electrical Compatibility: The substitute operates at a fixed 16V supply voltage, which falls within the XPC05DH's 3V ~ 16V supply range. Wheatstone Bridge output characteristics, accuracy, and temperature compensation are identical. Signal conditioning circuits designed for the XPC05DH require no modification for the substitute.

Mechanical Considerations: The substitute features a barbless male tube connector at 0.18" (4.57mm) diameter, differing from the barbed port style of the original. Pressure coupling methodology must be evaluated for the specific application. The dual port configuration of the substitute provides additional flexibility for differential pressure measurement setup.

Performance Margin: The substitute's 20 PSI maximum pressure rating exceeds the XPC05DH's 15 PSI rating, providing additional safety margin in applications subject to transient overpressure conditions.

Frequently Asked Questions (FAQ)

Q: Can the 5 PSI-D-CGRADE-MINI directly replace the XPC05DH in existing circuit designs?

A: Yes. Both sensors output identical Wheatstone Bridge signals (0 mV ~ 60 mV at 12V) with ±1% accuracy. No signal conditioning modifications are required. The substitute operates within the XPC05DH's supply voltage range and maintains identical temperature compensation across -25°C to 85°C.

Q: What is the difference between barbed and barbless port styles?

A: Barbed ports use mechanical barbs to retain tubing through friction fit. Barbless ports require alternative coupling methods such as compression fittings or hose clamps. Port style selection depends on the pressure coupling methodology specified in the application design.

Q: Does the dual port configuration of the 5 PSI-D-CGRADE-MINI affect substitution compatibility?

A: The dual port configuration provides two independent pressure measurement channels within a single 4-SIP module. For applications requiring single-channel differential pressure measurement, one port pair is utilized while the second remains unused. This does not compromise functional substitution.

Q: Are there supply voltage differences between the two sensors?

A: The XPC05DH accepts 3V ~ 16V supply voltage. The 5 PSI-D-CGRADE-MINI operates at 16V fixed. Existing designs supplying 12V to the XPC05DH operate the substitute at its rated voltage with no adjustment required. Designs operating the XPC05DH below 16V must verify the substitute's performance at the fixed 16V operating point.

Q: What is the significance of the higher maximum pressure rating on the substitute?

A: The 5 PSI-D-CGRADE-MINI's 20 PSI maximum pressure rating compared to the XPC05DH's 15 PSI provides additional protection against transient overpressure events. Both sensors are rated for 5 PSI nominal operation; the higher maximum rating does not affect normal operating characteristics.

Q: Are both sensors RoHS compliant?

A: Yes. Both the XPC05DH and 5 PSI-D-CGRADE-MINI carry RoHS compliance certification and identical ECCN/HTSUS classifications, supporting regulatory consistency in design and procurement.