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XPC05DFH Equivalent & Substitute Parts
Part Overview
The XPC05DFH is a differential pressure sensor manufactured by Honeywell Sensing and Productivity Solutions, designed for board mount applications with a 5PSI (34.47kPa) operating pressure range. The device features a Wheatstone Bridge output of 0 mV ~ 60 mV at 12V supply, temperature compensation, and barbed male tube connections (0.19" / 4.83mm dual port). The XPC05DFH is classified as obsolete, making equivalent substitute parts necessary for ongoing system support and new design implementations.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | XPC05DFH |
| Manufacturer | Honeywell Sensing and Productivity Solutions |
| Product Status | Obsolete |
| Pressure Type | Differential |
| Operating Pressure | 5PSI (34.47kPa) |
| Output Type | Wheatstone Bridge |
| Output Range | 0 mV ~ 60 mV (12V) |
| Accuracy | ±1% |
| Supply Voltage | 3V ~ 16V |
| Port Size | Male - 0.19" (4.83mm) Tube, Dual |
| Port Style | Barbed |
| Temperature Compensation | Yes |
| Maximum Pressure | 15PSI (103.42kPa) |
| Operating Temperature | -25°C ~ 85°C |
| Mounting Type | Through Hole |
| Package / Case | 4-SIP Module |
| RoHS Status | RoHS Compliant |
| MSL Rating | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the XPC05DFH is determined by the following critical parameters:
Functional Equivalence Parameters:
- Pressure Type: Differential
- Operating Pressure: 5PSI (34.47kPa)
- Output Type: Wheatstone Bridge
- Output Range: 0 mV ~ 60 mV (12V)
- Accuracy: ±1%
Electrical Compatibility Parameters:
- Supply Voltage Range: Must accommodate 3V ~ 16V operation
- Output Signal: 0 mV ~ 60 mV at 12V
Mechanical Compatibility Parameters:
- Mounting Type: Through Hole
- Package / Case: 4-SIP Module
- Port Configuration: Dual male tube connections
- Temperature Compensation: Required
Environmental & Compliance Parameters:
- Operating Temperature: -25°C ~ 85°C
- RoHS Compliance: Required
- MSL Rating: 1 (Unlimited)
The substitute part 5 PSI-D-CGRADE-MINI meets these core substitution criteria with allowable variations in port size (0.18" vs 0.19"), port style (barbless vs barbed), and maximum pressure rating (20PSI vs 15PSI).
Parameter Comparison
| Parameter | XPC05DFH (Honeywell) | 5 PSI-D-CGRADE-MINI (Amphenol All Sensors) |
|---|---|---|
| Pressure Type | Differential | Differential |
| Operating Pressure | 5PSI (34.47kPa) | 5PSI (34.47kPa) |
| Output Type | Wheatstone Bridge | Wheatstone Bridge |
| Output Range | 0 mV ~ 60 mV (12V) | 0 mV ~ 60 mV (12V) |
| Accuracy | ±1% | ±1% |
| Supply Voltage | 3V ~ 16V | 16V |
| Port Size | Male - 0.19" (4.83mm) Tube, Dual | Male - 0.18" (4.57mm) Tube, Dual |
| Port Style | Barbed | Barbless |
| Temperature Compensation | Yes | Yes |
| Maximum Pressure | 15PSI (103.42kPa) | 20PSI (137.9kPa) |
| Operating Temperature | -25°C ~ 85°C | -25°C ~ 85°C |
| Mounting Type | Through Hole | Through Hole |
| Package / Case | 4-SIP Module | 4-SIP Module |
| RoHS Status | RoHS Compliant | RoHS Compliant |
| MSL Rating | 1 (Unlimited) | 1 (Unlimited) |
| Product Status | Obsolete | Active |
Engineering Selection Recommendations
The 5 PSI-D-CGRADE-MINI from Amphenol All Sensors Corporation qualifies as a functional equivalent to the obsolete XPC05DFH based on matching core electrical and mechanical specifications. Both devices share identical pressure ratings, output characteristics, accuracy, operating temperature range, and package configuration.
Compliance Status: Both parts are RoHS Compliant with MSL Rating 1 (Unlimited), meeting environmental and moisture sensitivity requirements.
Product Availability: The XPC05DFH is obsolete with limited inventory. The 5 PSI-D-CGRADE-MINI is active production status, ensuring long-term availability and supply chain continuity.
Noted Differences: The substitute part operates at a fixed 16V supply (versus the XPC05DFH's 3V ~ 16V range), features barbless port connections (versus barbed), and has a higher maximum pressure rating (20PSI versus 15PSI). These differences do not affect functional equivalence for 5PSI differential pressure applications.
Frequently Asked Questions (FAQ)
Q: Can the 5 PSI-D-CGRADE-MINI directly replace the XPC05DFH in existing designs?
A: The 5 PSI-D-CGRADE-MINI is functionally equivalent for 5PSI differential pressure measurement applications. Both devices provide identical output characteristics (0 mV ~ 60 mV at 12V), accuracy (±1%), and operating temperature range (-25°C ~ 85°C). Mechanical integration requires evaluation of port connection compatibility due to differences in tube diameter (0.18" vs 0.19") and port style (barbless vs barbed).
Q: What is the significance of the port size difference (0.19" vs 0.18")?
A: The port size difference of 0.01" (0.26mm) represents a minor dimensional variation. Tubing compatibility depends on the specific hose or connector specifications in the application. Verify that existing tubing accommodates the 0.18" barbed connection of the substitute part, or plan for tubing adapter selection.
Q: Why does the substitute part specify 16V supply while the original specifies 3V ~ 16V?
A: The XPC05DFH supports a wider supply voltage range (3V ~ 16V), while the 5 PSI-D-CGRADE-MINI is rated for 16V operation. If the application uses supply voltages below 16V, confirm that the substitute part operates within the system's actual supply voltage. The 12V output specification is consistent across both parts.
Q: What is the difference between barbed and barbless port styles?
A: Barbed ports feature inward-facing barbs that grip tubing mechanically, while barbless ports rely on compression or threaded fittings for connection. The choice affects tubing installation method and connection reliability. Barbless connections may require different connector hardware than barbed connections.
Q: Are both parts RoHS compliant?
A: Yes, both the XPC05DFH and 5 PSI-D-CGRADE-MINI are RoHS Compliant with MSL Rating 1 (Unlimited), meeting environmental and regulatory requirements for electronic component manufacturing and assembly.
Q: Why is the maximum pressure rating higher on the substitute part (20PSI vs 15PSI)?
A: The 5 PSI-D-CGRADE-MINI has a higher maximum pressure overpressure rating (20PSI) compared to the XPC05DFH (15PSI). This provides additional safety margin in applications subject to pressure spikes. Both parts operate identically at the 5PSI nominal pressure rating.
Q: Is the 4-SIP Module package identical between both parts?
A: Both parts use 4-SIP Module packaging with Through Hole mounting. Pin configuration and footprint compatibility should be verified against the specific PCB design and component datasheet pinout diagrams.
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