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XCAL4010DN Pressure Sensor Equivalent & Substitute Parts
Part Overview
The XCAL4010DN is a differential pressure sensor manufactured by Honeywell Sensing and Productivity Solutions, designed for board mount applications with a 0.36 PSI (2.49 kPa) operating pressure range and analog voltage output. This component features amplified output with dual 2.25 V ~ 6.25 V supply capability in a 4-SIP module package with barbed male tube ports (0.19" / 4.8mm).
The XCAL4010DN is classified as obsolete. Identifying equivalent substitute parts is necessary to maintain system functionality and ensure continued availability for applications currently utilizing this sensor in production or maintenance scenarios.
Substiute Parts
Key Parameters
| Parameter | XCAL4010DN Value |
|---|---|
| Pressure Type | Differential |
| Operating Pressure | 0.36 PSI (2.49 kPa) |
| Output Type | Analog Voltage |
| Output Range | 2.25 V ~ 6.25 V |
| Voltage Supply | 3V ~ 16V |
| Port Size | Male - 0.19" (4.8mm) Tube, Dual |
| Port Style | Barbed |
| Accuracy | ±1% |
| Package Type | 4-SIP Module |
| Mounting Type | Through Hole |
| Operating Temperature | -25°C ~ 85°C |
| RoHS Status | RoHS Compliant |
Substitute Part Grouping Explanation
Substitute parts for the XCAL4010DN must satisfy the following critical parameters to ensure functional compatibility:
Mandatory Matching Parameters:
- Pressure Type: Differential
- Operating Pressure: 0.36 PSI (±2.49 kPa) range
- Output Type: Analog Voltage
- Port Size: Male - 0.19" (4.8mm) Tube, Dual
- Package Type: 4-SIP Module
- Mounting Type: Through Hole
- Termination Style: PC Pin
Allowable Variations:
- Output voltage range may differ if the application circuit accommodates the new range
- Accuracy specification may be tighter (lower tolerance value)
- Supply voltage range may be narrower if within the original specification
- Port style may vary (barbed to barbless) based on tubing compatibility
- Operating temperature range may be extended
- Product status may transition from obsolete to active
The SSCSNBN010NDAA5 meets all mandatory matching parameters and qualifies as a direct substitute.
Parameter Comparison
| Parameter | XCAL4010DN | SSCSNBN010NDAA5 | Compatibility Notes |
|---|---|---|---|
| Manufacturer | Honeywell Sensing and Productivity Solutions | Honeywell Sensing and Productivity Solutions | Same manufacturer |
| Pressure Type | Differential | Differential | Identical |
| Operating Pressure | 0.36 PSI (2.49 kPa) | ±0.36 PSI (±2.49 kPa) | Equivalent range |
| Output Type | Analog Voltage | Analog Voltage | Identical |
| Output Range | 2.25 V ~ 6.25 V | 0.5 V ~ 4.5 V | Different ranges; circuit adaptation required |
| Voltage Supply | 3V ~ 16V | 4.95V ~ 5.05V | Substitute requires tighter supply regulation |
| Port Size | Male - 0.19" (4.8mm) Tube, Dual | Male - 0.19" (4.8mm) Tube, Dual | Identical |
| Port Style | Barbed | Barbless | Different; tubing connection method differs |
| Accuracy | ±1% | ±0.25% | Substitute offers improved accuracy |
| Package Type | 4-SIP Module | 4-SIP, Dual Ports, Same Side | Compatible package format |
| Mounting Type | Through Hole | Through Hole | Identical |
| Operating Temperature | -25°C ~ 85°C | -40°C ~ 85°C | Substitute supports extended low temperature |
| Product Status | Obsolete | Active | Substitute is currently manufactured |
| RoHS Status | RoHS Compliant | RoHS Compliant | Both compliant |
| Features | Amplified Output | Amplified Output, Temperature Compensated | Substitute includes temperature compensation |
Engineering Selection Recommendations
The SSCSNBN010NDAA5 qualifies as a functional substitute for the XCAL4010DN based on matching pressure range, differential type, analog output, port configuration, and through-hole mounting. Both components are RoHS compliant and manufactured by the same supplier.
Key Considerations for Implementation:
The SSCSNBN010NDAA5 operates with a narrower supply voltage window (4.95V ~ 5.05V) compared to the XCAL4010DN (3V ~ 16V). Applications must ensure power supply regulation meets the tighter specification.
The output voltage range differs: XCAL4010DN outputs 2.25 V ~ 6.25 V while SSCSNBN010NDAA5 outputs 0.5 V ~ 4.5 V. Signal conditioning or analog-to-digital conversion circuits must be recalibrated to accommodate this change.
The SSCSNBN010NDAA5 features barbless ports versus the barbed ports of the XCAL4010DN. Tubing connection methods and retention mechanisms must be evaluated for compatibility with existing pneumatic interfaces.
The SSCSNBN010NDAA5 is an active product with current manufacturing support, whereas the XCAL4010DN is obsolete. This transition ensures long-term component availability and supply chain continuity.
Frequently Asked Questions (FAQ)
Q: Can the SSCSNBN010NDAA5 directly replace the XCAL4010DN without circuit modifications?
A: The SSCSNBN010NDAA5 matches the core pressure sensing function and physical mounting. However, the output voltage range (0.5 V ~ 4.5 V versus 2.25 V ~ 6.25 V) and supply voltage specification (4.95V ~ 5.05V versus 3V ~ 16V) require signal conditioning circuit adjustments. The barbless port style also requires tubing connection method evaluation.
Q: What is the impact of the different port styles (barbed versus barbless)?
A: Barbed ports use mechanical barbs to retain tubing through friction and deformation. Barbless ports require alternative retention methods such as compression fittings or adhesive. Existing tubing assemblies designed for barbed ports must be re-evaluated or replaced for the barbless configuration.
Q: Does the SSCSNBN010NDAA5 offer improved performance compared to the XCAL4010DN?
A: The SSCSNBN010NDAA5 provides ±0.25% accuracy versus the XCAL4010DN's ±1%, representing a four-fold improvement in measurement precision. The substitute also includes temperature compensation and supports an extended operating temperature range (-40°C ~ 85°C versus -25°C ~ 85°C).
Q: Is the SSCSNBN010NDAA5 available in the same packaging format?
A: Both components use 4-SIP module packages with through-hole mounting. The SSCSNBN010NDAA5 specifies "4-SIP, Dual Ports, Same Side" configuration, which is compatible with standard through-hole PCB layouts designed for the XCAL4010DN.
Q: What supply voltage should be used with the SSCSNBN010NDAA5?
A: The SSCSNBN010NDAA5 requires a regulated 5V supply within the range 4.95V ~ 5.05V. This is significantly more restrictive than the XCAL4010DN's 3V ~ 16V specification. Power supply design must incorporate voltage regulation to maintain this tight tolerance.
Q: Are both components RoHS compliant?
A: Yes, both the XCAL4010DN and SSCSNBN010NDAA5 are RoHS compliant, meeting environmental and regulatory requirements for lead-free manufacturing and hazardous substance restrictions.
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