XCAL4010DN Pressure Sensor Equivalent & Substitute Parts

Part Overview

The XCAL4010DN is a differential pressure sensor manufactured by Honeywell Sensing and Productivity Solutions, designed for board mount applications with a 0.36 PSI (2.49 kPa) operating pressure range and analog voltage output. This component features amplified output with dual 2.25 V ~ 6.25 V supply capability in a 4-SIP module package with barbed male tube ports (0.19" / 4.8mm).

The XCAL4010DN is classified as obsolete. Identifying equivalent substitute parts is necessary to maintain system functionality and ensure continued availability for applications currently utilizing this sensor in production or maintenance scenarios.

Substiute Parts

XCAL4010DN
Honeywell Sensing and Productivity SolutionsIn Stock: 985XCAL4010DN Datasheet
XCAL4010DN
Current Part
SSCSNBN010NDAA5
Honeywell Sensing and Productivity SolutionsIn Stock: 714SSCSNBN010NDAA5 Datasheet
SSCSNBN010NDAA5
Direct

Key Parameters

Parameter XCAL4010DN Value
Pressure Type Differential
Operating Pressure 0.36 PSI (2.49 kPa)
Output Type Analog Voltage
Output Range 2.25 V ~ 6.25 V
Voltage Supply 3V ~ 16V
Port Size Male - 0.19" (4.8mm) Tube, Dual
Port Style Barbed
Accuracy ±1%
Package Type 4-SIP Module
Mounting Type Through Hole
Operating Temperature -25°C ~ 85°C
RoHS Status RoHS Compliant

Substitute Part Grouping Explanation

Substitute parts for the XCAL4010DN must satisfy the following critical parameters to ensure functional compatibility:

Mandatory Matching Parameters:

  • Pressure Type: Differential
  • Operating Pressure: 0.36 PSI (±2.49 kPa) range
  • Output Type: Analog Voltage
  • Port Size: Male - 0.19" (4.8mm) Tube, Dual
  • Package Type: 4-SIP Module
  • Mounting Type: Through Hole
  • Termination Style: PC Pin

Allowable Variations:

  • Output voltage range may differ if the application circuit accommodates the new range
  • Accuracy specification may be tighter (lower tolerance value)
  • Supply voltage range may be narrower if within the original specification
  • Port style may vary (barbed to barbless) based on tubing compatibility
  • Operating temperature range may be extended
  • Product status may transition from obsolete to active

The SSCSNBN010NDAA5 meets all mandatory matching parameters and qualifies as a direct substitute.

Parameter Comparison

Parameter XCAL4010DN SSCSNBN010NDAA5 Compatibility Notes
Manufacturer Honeywell Sensing and Productivity Solutions Honeywell Sensing and Productivity Solutions Same manufacturer
Pressure Type Differential Differential Identical
Operating Pressure 0.36 PSI (2.49 kPa) ±0.36 PSI (±2.49 kPa) Equivalent range
Output Type Analog Voltage Analog Voltage Identical
Output Range 2.25 V ~ 6.25 V 0.5 V ~ 4.5 V Different ranges; circuit adaptation required
Voltage Supply 3V ~ 16V 4.95V ~ 5.05V Substitute requires tighter supply regulation
Port Size Male - 0.19" (4.8mm) Tube, Dual Male - 0.19" (4.8mm) Tube, Dual Identical
Port Style Barbed Barbless Different; tubing connection method differs
Accuracy ±1% ±0.25% Substitute offers improved accuracy
Package Type 4-SIP Module 4-SIP, Dual Ports, Same Side Compatible package format
Mounting Type Through Hole Through Hole Identical
Operating Temperature -25°C ~ 85°C -40°C ~ 85°C Substitute supports extended low temperature
Product Status Obsolete Active Substitute is currently manufactured
RoHS Status RoHS Compliant RoHS Compliant Both compliant
Features Amplified Output Amplified Output, Temperature Compensated Substitute includes temperature compensation

Engineering Selection Recommendations

The SSCSNBN010NDAA5 qualifies as a functional substitute for the XCAL4010DN based on matching pressure range, differential type, analog output, port configuration, and through-hole mounting. Both components are RoHS compliant and manufactured by the same supplier.

Key Considerations for Implementation:

The SSCSNBN010NDAA5 operates with a narrower supply voltage window (4.95V ~ 5.05V) compared to the XCAL4010DN (3V ~ 16V). Applications must ensure power supply regulation meets the tighter specification.

The output voltage range differs: XCAL4010DN outputs 2.25 V ~ 6.25 V while SSCSNBN010NDAA5 outputs 0.5 V ~ 4.5 V. Signal conditioning or analog-to-digital conversion circuits must be recalibrated to accommodate this change.

The SSCSNBN010NDAA5 features barbless ports versus the barbed ports of the XCAL4010DN. Tubing connection methods and retention mechanisms must be evaluated for compatibility with existing pneumatic interfaces.

The SSCSNBN010NDAA5 is an active product with current manufacturing support, whereas the XCAL4010DN is obsolete. This transition ensures long-term component availability and supply chain continuity.

Frequently Asked Questions (FAQ)

Q: Can the SSCSNBN010NDAA5 directly replace the XCAL4010DN without circuit modifications?

A: The SSCSNBN010NDAA5 matches the core pressure sensing function and physical mounting. However, the output voltage range (0.5 V ~ 4.5 V versus 2.25 V ~ 6.25 V) and supply voltage specification (4.95V ~ 5.05V versus 3V ~ 16V) require signal conditioning circuit adjustments. The barbless port style also requires tubing connection method evaluation.

Q: What is the impact of the different port styles (barbed versus barbless)?

A: Barbed ports use mechanical barbs to retain tubing through friction and deformation. Barbless ports require alternative retention methods such as compression fittings or adhesive. Existing tubing assemblies designed for barbed ports must be re-evaluated or replaced for the barbless configuration.

Q: Does the SSCSNBN010NDAA5 offer improved performance compared to the XCAL4010DN?

A: The SSCSNBN010NDAA5 provides ±0.25% accuracy versus the XCAL4010DN's ±1%, representing a four-fold improvement in measurement precision. The substitute also includes temperature compensation and supports an extended operating temperature range (-40°C ~ 85°C versus -25°C ~ 85°C).

Q: Is the SSCSNBN010NDAA5 available in the same packaging format?

A: Both components use 4-SIP module packages with through-hole mounting. The SSCSNBN010NDAA5 specifies "4-SIP, Dual Ports, Same Side" configuration, which is compatible with standard through-hole PCB layouts designed for the XCAL4010DN.

Q: What supply voltage should be used with the SSCSNBN010NDAA5?

A: The SSCSNBN010NDAA5 requires a regulated 5V supply within the range 4.95V ~ 5.05V. This is significantly more restrictive than the XCAL4010DN's 3V ~ 16V specification. Power supply design must incorporate voltage regulation to maintain this tight tolerance.

Q: Are both components RoHS compliant?

A: Yes, both the XCAL4010DN and SSCSNBN010NDAA5 are RoHS compliant, meeting environmental and regulatory requirements for lead-free manufacturing and hazardous substance restrictions.

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