Equivalent & Substitute Parts for W-095-08

Part Overview

The W-095-08 is a Terminal Butt Splice connector manufactured by TE Connectivity Raychem Cable Protection, designed for inline, individual opening crimp termination applications. This component features fully insulated heat shrink construction and is rated for 754-1900 CMA wire gauge with blue insulation. The part is classified as obsolete, necessitating identification of active equivalent alternatives that maintain functional compatibility for splice termination applications.

Substiute Parts

W-095-08

TE Connectivity Raychem Cable ProtectionIn Stock: 1016W-095-08 Datasheet

Current PartRFQ

650075-000

TE Connectivity Aerospace, Defense and MarineIn Stock: 7441650075-000 Datasheet

SimilarRFQ

D-406-0001

TE Connectivity Aerospace, Defense and MarineIn Stock: 44708D-406-0001 Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution eligibility for the W-095-08 is determined by the following critical parameters:

Functional Compatibility Criteria:

• Terminal Type: Butt Splice, Inline, Individual Openings
• Number of Wire Entries: 2
• Termination Method: Crimp
• Insulation Type: Fully Insulated Heat Shrink

Electrical Compatibility Criteria:

• Wire Gauge compatibility within acceptable ranges
• Moisture Sensitivity Level: 1 (Unlimited)

Compliance Criteria:

• RoHS compliance status
• ECCN classification: EAR99
• HTSUS code: 8536.90.4000

The identified substitute parts maintain the core terminal architecture and crimp termination methodology. Wire gauge specifications differ between candidates, reflecting different application ranges within the butt splice connector category. All substitute parts are manufactured by TE Connectivity divisions and maintain active product status with current inventory availability.

Parameter Comparison

Engineering Selection Recommendations

650075-000 (MiniSeal Series)

This substitute maintains full functional equivalence with the W-095-08 across all core terminal architecture parameters. The 16-20 AWG wire gauge specification represents a compatible range for applications requiring smaller conductor cross-sections. The part carries active product status with ROHS3 compliance and REACH unaffected designation. Inventory availability is substantial at 7400 pieces. This option is suitable for applications where wire gauge compatibility aligns with 16-20 AWG requirements.

D-406-0001 (Dura-Seal Series)

This substitute provides equivalent terminal functionality with 18-22 AWG wire gauge specification, positioning it for mid-range conductor applications. The part maintains active product status with ROHS3 compliance and REACH unaffected designation. Inventory availability is extensive at 44668 pieces. The Moisture Sensitivity Level is listed as Not Applicable, distinguishing it from the W-095-08 specification. This option is suitable for applications where wire gauge compatibility aligns with 18-22 AWG requirements.

Selection between substitute parts depends on wire gauge requirements of the specific application. Both alternatives provide active product status, current manufacturing support, and enhanced compliance certifications relative to the obsolete W-095-08.

Frequently Asked Questions (FAQ)

Q: What makes these parts functionally equivalent to the W-095-08?

A: All three parts share identical terminal architecture (Butt Splice, Inline, Individual Openings), wire entry configuration (2 entries), termination methodology (Crimp), and insulation construction (Fully Insulated Heat Shrink). These parameters define the core functional compatibility for splice termination applications.

Q: How do wire gauge specifications affect substitution?

A: Wire gauge determines the conductor cross-section range the terminal accommodates. The W-095-08 specifies 754-1900 CMA, while 650075-000 specifies 16-20 AWG and D-406-0001 specifies 18-22 AWG. Selection requires matching the substitute wire gauge to the actual conductor sizes in the application.

Q: What is the significance of product status differences?

A: The W-095-08 is classified as obsolete, indicating discontinued manufacturing and limited future availability. Both substitute parts carry active status, ensuring continued manufacturing support, current inventory, and long-term supply chain reliability.

Q: Are there compliance differences between the options?

A: The W-095-08 carries RoHS Compliant status. Both substitutes carry ROHS3 Compliant status, representing an enhanced compliance standard. Both substitutes carry REACH Unaffected designation. The D-406-0001 lists Moisture Sensitivity Level as Not Applicable, while W-095-08 and 650075-000 specify MSL 1 (Unlimited).

Q: What packaging considerations apply?

A: The W-095-08 packaging is not specified in available data. Both substitute parts are supplied in Bulk packaging, suitable for production and assembly environments requiring component quantities.

Q: How do color designations factor into selection?

A: The W-095-08 features blue insulation. The 650075-000 offers blue with blue stripe options. The D-406-0001 features red insulation. Color coding typically indicates wire gauge ranges within connector systems. Selection should align with existing color-coding standards in the application.

Q: What inventory considerations exist?

A: The W-095-08 shows 979 pieces in stock as new original inventory. The 650075-000 provides 7400 pieces, and D-406-0001 provides 44668 pieces. Substitute parts offer significantly higher inventory availability, supporting production continuity.