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Equivalent & Substitute Parts for W-095-06
Part Overview
The W-095-06 is a Terminal Butt Splice connector manufactured by TE Connectivity Raychem Cable Protection, designed for inline, individual openings crimp termination applications. This component features fully insulated heat shrink construction and is rated for 1900-6755 CMA wire gauge with yellow insulation. The W-095-06 holds an obsolete product status, necessitating identification of active equivalent alternatives that maintain functional and electrical compatibility for ongoing maintenance and new design applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | W-095-06 |
| Manufacturer | TE Connectivity Raychem Cable Protection |
| Category | Terminals |
| Terminal Type | Butt Splice, Inline, Individual Openings |
| Number of Wire Entries | 2 |
| Termination Method | Crimp |
| Wire Gauge | 1900-6755 CMA |
| Insulation Type | Fully Insulated Heat Shrink |
| Color | Yellow |
| Product Status | Obsolete |
| RoHS Status | RoHS Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
| ECCN | EAR99 |
Substitute Part Grouping Explanation
Substitution eligibility for the W-095-06 is determined by the following core parameters:
Primary Compatibility Criteria:
- Terminal Type: Butt Splice, Inline, Individual Openings
- Number of Wire Entries: 2
- Termination Method: Crimp
- Insulation Type: Fully Insulated Heat Shrink
- Moisture Sensitivity Level: 1 (Unlimited)
- ECCN Classification: EAR99
Secondary Compatibility Criteria:
- Wire Gauge compatibility (1900-6755 CMA equivalent to 12-16 AWG or 14-16 AWG ranges)
- RoHS compliance status
- Active product status for ongoing availability
The identified substitute parts maintain identical terminal architecture, wire entry configuration, and termination methodology. Both substitute components operate under the same moisture sensitivity classification and export control designation. Wire gauge specifications for substitute parts fall within acceptable ranges for the application category, with color variations reflecting standard industry coding practices.
Parameter Comparison
| Parameter | W-095-06 (Main Part) | 650076-000 (Substitute) | D-406-0002 (Substitute) |
|---|---|---|---|
| Manufacturer | TE Connectivity Raychem Cable Protection | TE Connectivity Aerospace, Defense and Marine | TE Connectivity Aerospace, Defense and Marine |
| Terminal Type | Butt Splice, Inline, Individual Openings | Butt Splice, Inline, Individual Openings | Butt Splice, Inline, Individual Openings |
| Number of Wire Entries | 2 | 2 | 2 |
| Termination Method | Crimp | Crimp | Crimp |
| Wire Gauge | 1900-6755 CMA | 12-16 AWG | 14-16 AWG |
| Insulation Type | Fully Insulated Heat Shrink | Fully Insulated Heat Shrink | Fully Insulated Heat Shrink |
| Color | Yellow | Blue, Yellow Stripe | Blue |
| Product Status | Obsolete | Active | Active |
| RoHS Status | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | Not Applicable |
| ECCN | EAR99 | EAR99 | EAR99 |
| HTSUS Code | 8536.90.4000 | 8536.90.4000 | 8536.90.4000 |
Engineering Selection Recommendations
650076-000 (MiniSeal Series)
This substitute maintains full functional equivalence to the W-095-06 across all critical parameters. The 12-16 AWG wire gauge specification encompasses the original 1900-6755 CMA rating. The component carries active product status with ROHS3 compliance certification and REACH unaffected designation. Packaging is provided in bulk format with 733 units currently in stock. The blue with yellow stripe color coding provides visual identification while maintaining the yellow component of the original specification.
D-406-0002 (Dura-Seal Series)
This substitute provides functional compatibility with wire gauge specification of 14-16 AWG, which aligns with the upper range of the original 1900-6755 CMA specification. The component holds active product status with ROHS3 compliance. Moisture Sensitivity Level is listed as Not Applicable, indicating this parameter does not apply to this component variant. Bulk packaging is available with 11,844 units in current inventory. The blue color differs from the original yellow specification but follows standard industry color coding conventions for this wire gauge range.
Both substitute parts are manufactured by TE Connectivity divisions with established aerospace, defense, and marine credentials. Both maintain EAR99 export classification and identical HTSUS commodity codes. Selection between these substitutes depends on specific wire gauge requirements within the application circuit and color coding preferences for circuit identification.
Frequently Asked Questions (FAQ)
Q: Can the W-095-06 be directly replaced with either substitute part?
A: Both substitute parts maintain identical terminal architecture, wire entry configuration, and termination methodology. Substitution is valid when wire gauge requirements fall within the specified ranges of the selected substitute. The 650076-000 accommodates 12-16 AWG applications, while the D-406-0002 accommodates 14-16 AWG applications.
Q: What is the significance of the wire gauge differences between the main part and substitutes?
A: The original W-095-06 specifies 1900-6755 CMA wire gauge. The substitute parts express this specification in AWG (American Wire Gauge) format. The 650076-000 at 12-16 AWG and D-406-0002 at 14-16 AWG both provide coverage for the original specification range. Wire gauge selection must match the actual conductor diameter in the application circuit.
Q: Are there compliance differences between the main part and substitutes?
A: The main part carries RoHS Compliant status. Both substitutes carry ROHS3 Compliant status, representing an updated compliance standard. Both substitutes carry REACH Unaffected designation. All three parts maintain EAR99 export classification and identical HTSUS codes.
Q: What is the difference in Moisture Sensitivity Level between the substitutes?
A: The W-095-06 and 650076-000 both specify Moisture Sensitivity Level 1 (Unlimited), indicating no moisture sensitivity constraints. The D-406-0002 lists Moisture Sensitivity Level as Not Applicable, indicating this parameter does not apply to that component variant. This difference does not affect functional substitution capability.
Q: How do color differences affect substitution?
A: The W-095-06 features yellow insulation. The 650076-000 features blue with yellow stripe coloring, and the D-406-0002 features blue coloring. Color coding serves identification purposes in circuit assembly. Selection should account for existing color coding standards in the target application.
Q: What packaging formats are available for the substitute parts?
A: Both substitute parts are supplied in bulk packaging format. The 650076-000 has 733 units in current inventory. The D-406-0002 has 11,844 units in current inventory. Bulk packaging accommodates high-volume production requirements.
Q: Are both substitutes manufactured by the same company as the original part?
A: The W-095-06 is manufactured by TE Connectivity Raychem Cable Protection. Both substitutes are manufactured by TE Connectivity Aerospace, Defense and Marine. All three are TE Connectivity divisions, ensuring consistent quality standards and design compatibility.
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