Equivalent & Substitute Parts for W-095-04

Part Overview

The W-095-04 is a Terminal Butt Splice connector manufactured by TE Connectivity Raychem Cable Protection, designed for inline, individual openings crimp termination applications. This component is classified as Obsolete, necessitating identification of active equivalent alternatives that maintain functional compatibility for splice termination in wire harness assemblies. The part features fully insulated heat shrink construction with red coloring and accommodates 304-1510 CMA wire gauge specifications.

Substiute Parts

W-095-04

TE Connectivity Raychem Cable ProtectionIn Stock: 931W-095-04 Datasheet

Current PartRFQ

650074-000

TE Connectivity Aerospace, Defense and MarineIn Stock: 210159650074-000 Datasheet

SimilarRFQ

D-406-0034

TE Connectivity Aerospace, Defense and MarineIn Stock: 899D-406-0034 Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution eligibility for the W-095-04 is determined by the following critical parameters:

Functional Compatibility Criteria:

• Terminal Type: Butt Splice, Inline, Individual Openings (must match exactly)
• Number of Wire Entries: 2 (must match exactly)
• Termination Method: Crimp (must match exactly)
• Insulation Type: Fully Insulated Heat Shrink (must match exactly)

Wire Gauge Compatibility: The W-095-04 specifies 304-1510 CMA wire gauge. Substitute parts must accommodate wire gauges that overlap or encompass this specification range. The identified substitutes operate within AWG standards that provide functional equivalence for the intended splice application.

Compliance and Environmental Requirements:

• RoHS Compliance: Substitute parts must maintain RoHS3 Compliant status
• Moisture Sensitivity Level: Must be rated MSL 1 (Unlimited)
• ECCN Classification: Must remain EAR99

The two identified substitute parts (650074-000 and D-406-0034) satisfy all functional compatibility criteria and maintain required compliance standards, though they operate under different TE Connectivity product lines and wire gauge specifications.

Parameter Comparison

Engineering Selection Recommendations

650074-000 Selection Criteria: This substitute operates under the MiniSeal series from TE Connectivity Aerospace, Defense and Marine with Active product status. The part accommodates 20-26 AWG wire gauge and maintains ROHS3 Compliant certification with MSL 1 rating. This option provides current manufacturing availability and is suitable for applications requiring 20-26 AWG wire termination within the butt splice, inline configuration.

D-406-0034 Selection Criteria: This substitute operates under the Dura-Seal series from TE Connectivity Aerospace, Defense and Marine with Active product status. The part accommodates 16-24 AWG wire gauge and maintains ROHS3 Compliant certification with MSL 1 rating and REACH Unaffected status. This option provides current manufacturing availability and is suitable for applications requiring 16-24 AWG wire termination within the butt splice, inline configuration.

Both substitutes maintain identical functional architecture (butt splice, inline, individual openings, crimp termination, fully insulated heat shrink) and compliance requirements. Selection between these options depends on specific wire gauge requirements of the target application.

Frequently Asked Questions (FAQ)

Q: Can W-095-04 be directly replaced with 650074-000 or D-406-0034?

A: Both parts share identical terminal type, wire entry configuration, termination method, and insulation construction. Substitution is functionally valid when the application wire gauge falls within the substitute part's specification range (20-26 AWG for 650074-000; 16-24 AWG for D-406-0034).

Q: What is the significance of the wire gauge difference between W-095-04 (304-1510 CMA) and the substitutes (AWG)?

A: The W-095-04 specifies 304-1510 CMA wire gauge, while substitutes use AWG standards. Both measurement systems define wire cross-sectional area. Substitution requires verification that the application's actual wire gauge falls within the substitute part's AWG range to ensure proper crimp contact and electrical performance.

Q: Why is W-095-04 listed as Obsolete?

A: Obsolete status indicates the part is no longer manufactured by TE Connectivity Raychem Cable Protection. The identified substitutes from TE Connectivity Aerospace, Defense and Marine product lines provide equivalent functional performance with Active manufacturing status.

Q: Are there packaging differences between the main part and substitutes?

A: The main part W-095-04 lists packaging as unspecified, while both substitutes are packaged in Bulk format. Bulk packaging is standard for terminal components and does not affect functional compatibility.

Q: Do the color differences affect substitution suitability?

A: Color coding in terminal splices typically indicates wire gauge range for identification purposes. The W-095-04 is red, 650074-000 is blue with red stripe, and D-406-0034 is yellow. Color differences reflect different wire gauge ranges and product series but do not affect electrical or mechanical compatibility when wire gauge requirements are met.

Q: What compliance certifications should be verified before substitution?

A: Both substitutes maintain RoHS3 Compliance, MSL 1 (Unlimited) rating, and EAR99 ECCN classification, matching the compliance profile of the obsolete W-095-04. The D-406-0034 additionally carries REACH Unaffected status. These certifications ensure regulatory compliance in equivalent applications.