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TSW-109-23-F-S Equivalent & Substitute Parts
Part Overview
The TSW-109-23-F-S is a rectangular connector header manufactured by Samtec Inc., designed for through-hole mounting applications. This 9-position, single-row connector operates at 0.100" (2.54mm) pitch and features gold-plated mating contacts with tin-plated posts. The part maintains active product status with 945 units in current inventory.
Substitute parts become necessary when the primary part reaches end-of-life status, inventory depletion, or when design requirements permit alternative configurations that meet the same electrical and mechanical specifications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Positions | 9 |
| Number of Rows | 1 |
| Mounting Type | Through Hole |
| Termination | Solder |
| Contact Finish - Mating | Gold |
| Contact Finish - Post | Tin |
| Insulation Material | Polybutylene Terephthalate (PBT) |
| Operating Temperature | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the TSW-109-23-F-S is determined by the following critical parameters:
- Pitch - Mating: 0.100" (2.54mm) — must match exactly
- Connector Type: Header with male pin contacts
- Mounting Type: Through Hole
- Termination: Solder
- Contact Finish: Gold mating surface with tin post finish
- Insulation Material: PBT or equivalent thermoplastic
- Operating Temperature Range: Must encompass or exceed -55°C ~ 125°C
- Material Flammability: UL94 V-0 compliance
- RoHS Compliance: ROHS3 or equivalent
The substitute part 4-103185-0 (TE Connectivity AMP Connectors) shares the core pitch, connector type, mounting method, and termination approach. However, this part is a 40-position breakaway header, representing a different position count and configuration than the 9-position TSW-109-23-F-S. Substitution is valid only when the application permits the use of a higher-position-count breakaway connector that can be configured to the required 9-position specification through mechanical separation.
Parameter Comparison
| Parameter | TSW-109-23-F-S (Samtec) | 4-103185-0 (TE Connectivity) |
|---|---|---|
| Manufacturer | Samtec Inc. | TE Connectivity AMP Connectors |
| Product Status | Active | Obsolete |
| Connector Type | Header | Header, Breakaway |
| Contact Type | Male Pin | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions | 9 | 40 |
| Number of Rows | 1 | 1 |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Solder |
| Contact Length - Mating | 0.230" (5.84mm) | 0.230" (5.84mm) |
| Contact Length - Post | 0.115" (2.92mm) | 0.120" (3.05mm) |
| Overall Contact Length | 0.445" (11.30mm) | 0.440" (11.18mm) |
| Contact Finish - Mating | Gold | Gold |
| Contact Finish - Post | Tin | Tin-Lead |
| Contact Material | Phosphor Bronze | Copper Alloy |
| Insulation Material | Polybutylene Terephthalate (PBT) | Thermoplastic |
| Operating Temperature | -55°C ~ 125°C | -65°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| RoHS Status | ROHS3 Compliant | Not applicable |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
| Current Rating | Not specified | 3A |
Engineering Selection Recommendations
The TSW-109-23-F-S remains the primary selection for new designs due to its active product status and ROHS3 compliance certification. The part is currently in stock with adequate inventory levels.
The 4-103185-0 substitute carries obsolete product status and lacks RoHS compliance documentation, making it unsuitable for applications requiring regulatory compliance with current environmental standards. Additionally, the operating temperature maximum of 105°C falls below the TSW-109-23-F-S specification of 125°C, and the post contact finish differs (Tin-Lead versus Tin).
Substitution with 4-103185-0 is permissible only in legacy applications where RoHS compliance is not required, operating temperatures remain below 105°C, and the 40-position breakaway configuration can be mechanically adapted to the 9-position requirement through connector separation.
Frequently Asked Questions (FAQ)
Q: Can the 4-103185-0 directly replace the TSW-109-23-F-S in new designs?
A: No. The 4-103185-0 is obsolete and lacks ROHS3 compliance. New designs must use the TSW-109-23-F-S or equivalent active-status parts meeting current regulatory requirements.
Q: What is the primary difference between these connectors?
A: The TSW-109-23-F-S is a fixed 9-position header, while the 4-103185-0 is a 40-position breakaway header. Position count and breakaway capability represent fundamental design differences.
Q: Are the pitch specifications identical?
A: Yes. Both connectors operate at 0.100" (2.54mm) mating pitch, which is a core compatibility requirement.
Q: Does the operating temperature difference affect substitution?
A: Yes. The TSW-109-23-F-S operates to 125°C, while the 4-103185-0 operates to 105°C. Applications requiring operation above 105°C cannot use the substitute part.
Q: What is the significance of the RoHS compliance difference?
A: ROHS3 compliance is mandatory for products sold into regulated markets. The TSW-109-23-F-S meets this requirement; the 4-103185-0 does not. This difference disqualifies the substitute for compliant applications.
Q: Are the contact materials compatible?
A: Both use gold-plated mating surfaces. The TSW-109-23-F-S uses phosphor bronze base material with tin posts, while the 4-103185-0 uses copper alloy with tin-lead posts. These differences are acceptable for electrical continuity but represent material specification variations.
Q: Can the 40-position breakaway connector be used as a 9-position connector?
A: Mechanically, yes, through connector separation. However, this approach introduces assembly complexity and is only appropriate for legacy applications where the substitute's obsolete status and non-compliance issues are acceptable.
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