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TSW-105-05-G-D-009 Equivalent & Substitute Parts
Part Overview
The TSW-105-05-G-D-009 is a rectangular connector header manufactured by Samtec Inc., designed for through-hole mounting applications. This connector features a 10-position, 2-row configuration with 0.100" (2.54mm) pitch spacing and is classified as an active product. The connector utilizes solder termination with push-pull fastening and is suitable for board-to-board or cable interconnection applications. Finding equivalent substitute parts is necessary to ensure design flexibility, manage supply chain continuity, and accommodate specific application requirements such as operating temperature ranges or insulation material preferences.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | TSW-105-05-G-D-009 |
| Manufacturer | Samtec Inc. |
| Category | Rectangular Connectors |
| Connector Type | Header |
| Contact Type | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Positions | 10 |
| Number of Rows | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Number of Positions Loaded | 9 |
| Mounting Type | Through Hole |
| Termination | Solder |
| Fastening Type | Push-Pull |
| Contact Finish - Mating | Gold |
| Contact Material | Phosphor Bronze |
| Insulation Material | Polybutylene Terephthalate (PBT) |
| Operating Temperature | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Product Status | Active |
Substitute Part Grouping Explanation
Substitute parts for the TSW-105-05-G-D-009 are determined by strict equivalence across the following critical parameters:
- Pitch - Mating: 0.100" (2.54mm)
- Number of Positions: 10
- Number of Rows: 2
- Row Spacing - Mating: 0.100" (2.54mm)
- Number of Positions Loaded: 9
- Connector Type: Header
- Contact Type: Male Pin
- Mounting Type: Through Hole
- Termination: Solder
- Fastening Type: Push-Pull
- Contact Finish - Mating: Gold
- Contact Material: Phosphor Bronze
- Operating Temperature: -55°C ~ 125°C
- Material Flammability Rating: UL94 V-0
- RoHS Status: ROHS3 Compliant
The HTSW-105-05-G-D-009 meets all critical substitution criteria. The primary difference is the insulation material, which is Liquid Crystal Polymer (LCP) instead of Polybutylene Terephthalate (PBT), and the insulation color, which is Natural instead of Black. Both materials maintain the same operating temperature range and flammability rating.
Parameter Comparison
| Parameter | TSW-105-05-G-D-009 | HTSW-105-05-G-D-009 |
|---|---|---|
| Manufacturer | Samtec Inc. | Samtec Inc. |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions | 10 | 10 |
| Number of Rows | 2 | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions Loaded | 9 | 9 |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull |
| Contact Finish - Mating | Gold | Gold |
| Contact Material | Phosphor Bronze | Phosphor Bronze |
| Insulation Material | Polybutylene Terephthalate (PBT) | Liquid Crystal Polymer (LCP) |
| Insulation Color | Black | Natural |
| Operating Temperature | -55°C ~ 125°C | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant |
| Product Status | Active | Active |
Engineering Selection Recommendations
Both the TSW-105-05-G-D-009 and HTSW-105-05-G-D-009 are active products manufactured by Samtec Inc. and maintain full ROHS3 compliance with UL94 V-0 flammability ratings. The connectors are electrically and mechanically equivalent across all critical mating and mounting parameters.
The selection between these parts is determined by insulation material requirements. The TSW-105-05-G-D-009 uses PBT insulation with black color, while the HTSW-105-05-G-D-009 uses LCP insulation with natural color. Both materials support the identical operating temperature range of -55°C to 125°C. The choice between these substitutes depends on specific application requirements related to insulation material properties, thermal performance, or visual identification needs.
Frequently Asked Questions (FAQ)
Q: Are TSW-105-05-G-D-009 and HTSW-105-05-G-D-009 fully interchangeable?
A: Yes, these connectors are fully interchangeable from electrical and mechanical perspectives. Both feature identical pitch spacing (0.100"), position count (10 positions, 2 rows), contact materials (phosphor bronze with gold finish), mounting type (through-hole solder), and operating temperature range (-55°C to 125°C). The primary difference is the insulation material composition and color.
Q: What is the difference between PBT and LCP insulation materials?
A: PBT (Polybutylene Terephthalate) and LCP (Liquid Crystal Polymer) are both thermoplastic materials used for connector insulation. Both materials in these connectors maintain the same operating temperature range and UL94 V-0 flammability rating. The selection between them depends on specific application requirements such as dimensional stability, chemical resistance, or thermal performance characteristics.
Q: Can I substitute HTSW-105-05-G-D-009 for TSW-105-05-G-D-009 in existing designs?
A: Yes. Both connectors maintain identical electrical and mechanical specifications across all critical parameters including pitch, position count, row spacing, contact type, mounting method, and termination. The insulation material and color difference does not affect functional compatibility in standard applications.
Q: Are both parts RoHS compliant?
A: Yes, both TSW-105-05-G-D-009 and HTSW-105-05-G-D-009 are ROHS3 compliant and carry UL94 V-0 flammability ratings.
Q: What is the significance of "9 positions loaded" in a 10-position connector?
A: The connector housing accommodates 10 positions total, but only 9 positions are populated with contacts in this configuration. This is a standard design variation that allows for specific pin arrangements in applications requiring selective contact patterns.
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