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TSW-104-09-G-S-RE Equivalent & Substitute Parts
Part Overview
The TSW-104-09-G-S-RE is an active rectangular connector header manufactured by Samtec Inc. This through-hole, right-angle connector features 4 positions at 0.100" (2.54mm) pitch and is designed for board-to-board or cable applications. The connector utilizes male pins with gold-plated phosphor bronze contacts and PBT insulation rated UL94 V-0. With 676 units in stock, this part remains available for immediate procurement. Substitute parts are identified when equivalent electrical and mechanical parameters align within the allowed specifications for this connector category.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | TSW-104-09-G-S-RE |
| Manufacturer | Samtec Inc. |
| Category | Rectangular Connectors |
| Connector Type | Header |
| Number of Positions | 4 |
| Pitch - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole, Right Angle |
| Contact Type | Male Pin |
| Termination | Solder |
| Operating Temperature | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Product Status | Active |
Substitute Part Grouping Explanation
Substitution eligibility for the TSW-104-09-G-S-RE is determined by strict alignment of the following critical parameters:
- Connector Type & Configuration: Header, through-hole, right-angle mounting
- Position Count & Pitch: 4 positions at 0.100" (2.54mm) mating pitch
- Contact Type: Male pin with solder termination
- Electrical & Mechanical Compatibility: Matching contact length (mating), insulation height, and contact shape
- Environmental Ratings: Operating temperature range and flammability compliance
- Compliance Status: RoHS compliance and product active status
The identified substitute part 5-103325-4 (TE Connectivity AMP Connectors) meets these core substitution criteria across all critical dimensions and electrical parameters.
Parameter Comparison
| Parameter | TSW-104-09-G-S-RE (Samtec) | 5-103325-4 (TE Connectivity) | Compatibility |
|---|---|---|---|
| Connector Type | Header | Header, Breakaway | Compatible |
| Number of Positions | 4 | 4 | Identical |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | Identical |
| Mounting Type | Through Hole, Right Angle | Through Hole, Right Angle | Identical |
| Contact Type | Male Pin | Male Pin | Identical |
| Termination | Solder | Solder | Identical |
| Contact Length - Mating | 0.230" (5.84mm) | 0.230" (5.84mm) | Identical |
| Contact Shape | Square | Square | Identical |
| Contact Finish - Mating | Gold | Gold | Identical |
| Insulation Material | Polybutylene Terephthalate (PBT) | Thermoplastic | Compatible |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Identical |
| Operating Temperature | -55°C ~ 125°C | -65°C ~ 105°C | Overlapping Range |
| RoHS Status | ROHS3 Compliant | RoHS Compliant | Compatible |
| Product Status | Active | Active | Identical |
| Inventory | 676 Pcs | 753 Pcs | Both in stock |
Engineering Selection Recommendations
Both the TSW-104-09-G-S-RE and 5-103325-4 are active products with current manufacturing status and full RoHS compliance. Selection between these parts is based on application-specific operating temperature requirements and contact post specifications.
The TSW-104-09-G-S-RE operates across -55°C to 125°C with phosphor bronze contacts and gold-plated posts (3.00µin thickness). The 5-103325-4 operates across -65°C to 105°C with copper alloy contacts and tin-plated posts (100.0µin thickness). Applications requiring the extended upper temperature limit of 125°C necessitate the Samtec part. Applications operating below -55°C or requiring extended lower temperature performance to -65°C may utilize the TE Connectivity substitute.
Both parts carry UL94 V-0 flammability certification and unlimited moisture sensitivity level (MSL 1), suitable for standard industrial and commercial environments.
Frequently Asked Questions (FAQ)
Q: Can 5-103325-4 be used as a direct replacement for TSW-104-09-G-S-RE in all applications?
A: The 5-103325-4 is mechanically and electrically compatible for applications operating within the overlapping temperature range of -55°C to 105°C. Applications requiring operation above 105°C must use the TSW-104-09-G-S-RE to maintain the specified -55°C to 125°C operating range.
Q: What are the key differences between these two connectors?
A: The primary differences are operating temperature range (TSW-104: -55°C to 125°C; 5-103325-4: -65°C to 105°C), contact material (phosphor bronze vs. copper alloy), and post finish thickness (3.00µin gold vs. 100.0µin tin). Mating contact specifications, pitch, position count, and mounting configuration are identical.
Q: Are both parts currently available for procurement?
A: Yes. The TSW-104-09-G-S-RE has 676 units in stock, and the 5-103325-4 has 753 units in stock, both as new original inventory.
Q: Do both connectors meet RoHS compliance requirements?
A: Yes. The TSW-104-09-G-S-RE is ROHS3 compliant, and the 5-103325-4 is RoHS compliant. Both meet current environmental and hazardous substance restrictions.
Q: What is the significance of the contact post finish difference?
A: The TSW-104-09-G-S-RE uses 3.00µin gold plating on posts, while the 5-103325-4 uses 100.0µin tin plating. This affects solderability characteristics and long-term corrosion resistance in different environmental conditions. Gold provides superior corrosion resistance; tin offers standard soldering performance.
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