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TSS-132-02-SS-D Equivalent & Substitute Parts
Part Overview
The TSS-132-02-SS-D is a rectangular connector header manufactured by Samtec Inc., designed for through-hole mounting applications. This vertical 64-position connector operates within the Flex Stack TSS series and is classified as active product status. The connector accommodates board-to-board or cable interconnections with a 0.100" (2.54mm) pitch configuration. Identifying equivalent and substitute parts becomes necessary when addressing inventory constraints, lead time requirements, or specific application compatibility needs while maintaining electrical and mechanical performance standards.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | TSS-132-02-SS-D |
| Manufacturer | Samtec Inc. |
| Category | Rectangular Connectors |
| Series | Flex Stack, TSS |
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 64 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Shrouding | Shrouded - 4 Wall |
| Contact Finish - Mating | Gold |
| Contact Material | Phosphor Bronze |
| Insulation Material | Polybutylene Terephthalate (PBT) |
| Operating Temperature | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the TSS-132-02-SS-D is determined by strict alignment of the following critical parameters:
- Connector Type & Contact Configuration: Header with male pin contacts
- Position Count & Row Configuration: 64 positions arranged in 2 rows
- Pitch Specifications: 0.100" (2.54mm) mating pitch and row spacing
- Mounting & Termination: Through-hole solder termination
- Shrouding Design: Shrouded 4-wall configuration with keying slot
- Contact Geometry: Square contact shape with 0.250" (6.35mm) mating length
- Contact Finish: Gold-plated mating surface with tin-plated posts
- Contact Material: Phosphor bronze base material
- Operating Environment: -55°C to 125°C temperature range
- Compliance: UL94 V-0 flammability rating, ROHS3 compliance, MSL 1
The substitute parts HTSS-132-02-S-D and TST-132-02-S-D maintain these critical parameters while introducing controlled variations in insulation material composition and application style.
Parameter Comparison
| Parameter | TSS-132-02-SS-D | HTSS-132-02-S-D | TST-132-02-S-D |
|---|---|---|---|
| Manufacturer | Samtec Inc. | Samtec Inc. | Samtec Inc. |
| Series | Flex Stack, TSS | Flex Stack, HTSS | Flex Stack, TST |
| Number of Positions | 64 | 64 | 64 |
| Number of Rows | 2 | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Connector Type | Header | Header | Header |
| Contact Type | Male Pin | Male Pin | Male Pin |
| Style | Board to Board or Cable | Board to Board or Cable | Board to Cable/Wire |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Mounting Type | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull |
| Contact Length - Mating | 0.250" (6.35mm) | 0.250" (6.35mm) | 0.250" (6.35mm) |
| Contact Length - Post | 0.165" (4.19mm) | 0.165" (4.19mm) | 0.165" (4.19mm) |
| Overall Contact Length | 0.530" (13.46mm) | 0.530" (13.46mm) | 0.530" (13.46mm) |
| Insulation Height | 0.350" (8.89mm) | 0.350" (8.89mm) | 0.350" (8.89mm) |
| Contact Shape | Square | Square | Square |
| Contact Finish - Mating | Gold | Gold | Gold |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 30.0µin (0.76µm) | 30.0µin (0.76µm) |
| Contact Finish - Post | Tin | Tin | Tin |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Insulation Material | Polybutylene Terephthalate (PBT) | Liquid Crystal Polymer (LCP) | Polybutylene Terephthalate (PBT), Glass Filled |
| Features | Keying Slot | Keying Slot | Keying Slot |
| Operating Temperature | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Natural | Black |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| Product Status | Active | Active | Active |
Engineering Selection Recommendations
All three parts maintain active product status with ROHS3 compliance and MSL 1 classification, ensuring long-term availability and environmental regulatory alignment. The TSS-132-02-SS-D features standard PBT insulation material with black coloring. The HTSS-132-02-S-D substitutes liquid crystal polymer (LCP) insulation with natural coloring, maintaining identical electrical and mechanical specifications. The TST-132-02-S-D employs glass-filled PBT insulation and is designated for board-to-cable/wire applications rather than board-to-board configurations.
Selection between these parts depends on application requirements: TSS-132-02-SS-D for standard board-to-board interconnections, HTSS-132-02-S-D when LCP material properties are preferred, and TST-132-02-S-D when cable/wire termination is the primary interface requirement. All parts share identical contact geometry, pitch specifications, operating temperature range, and compliance certifications.
Frequently Asked Questions (FAQ)
Q: Can HTSS-132-02-S-D replace TSS-132-02-SS-D in existing designs?
A: Yes. Both parts maintain identical pitch (0.100"), position count (64), row configuration (2), contact geometry, operating temperature range (-55°C to 125°C), and compliance ratings. The primary difference is insulation material composition: HTSS uses liquid crystal polymer versus TSS standard PBT. Both materials meet UL94 V-0 flammability requirements and MSL 1 moisture sensitivity levels.
Q: What is the functional difference between TST-132-02-S-D and TSS-132-02-SS-D?
A: The TST-132-02-S-D is configured for board-to-cable/wire applications, while TSS-132-02-SS-D accommodates board-to-board or cable connections. Both maintain identical contact specifications, pitch, position count, and operating parameters. The TST variant includes glass-filled PBT insulation material.
Q: Are all three parts RoHS compliant?
A: Yes. TSS-132-02-SS-D, HTSS-132-02-S-D, and TST-132-02-S-D are all ROHS3 compliant with MSL 1 moisture sensitivity levels, suitable for unrestricted storage and handling.
Q: What determines substitution compatibility for these connectors?
A: Substitution compatibility is determined by matching pitch (0.100"), position count (64), row configuration (2), contact type (male pin), shrouding design (4-wall), mounting method (through-hole solder), contact finish (gold mating/tin post), and operating temperature range (-55°C to 125°C). Insulation material and application style variations do not affect electrical or mechanical interchangeability.
Q: Can these parts be used interchangeably in high-temperature applications?
A: Yes. All three parts maintain identical operating temperature specifications of -55°C to 125°C and UL94 V-0 flammability ratings, supporting equivalent thermal performance across the specified range.
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