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TSS-132-01-S-D Equivalent & Substitute Parts
Part Overview
The TSS-132-01-S-D is a rectangular connector header manufactured by Samtec Inc., designed for through-hole board-to-board or cable applications. This 64-position, 2-row connector operates across -55°C to 125°C and features gold-plated mating contacts with tin-plated posts. The part maintains active product status with ROHS3 compliance and UL94 V-0 flammability rating. Substitute parts are identified when equivalent electrical and mechanical parameters align with application requirements, enabling component interchangeability for procurement flexibility and supply chain continuity.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 64 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Shrouding | Shrouded - 4 Wall |
| Contact Shape | Square |
| Contact Material | Phosphor Bronze |
| Contact Finish - Mating | Gold (30.0µin / 0.76µm) |
| Contact Finish - Post | Tin |
| Operating Temperature | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the TSS-132-01-S-D is determined by strict alignment of the following critical parameters:
- 64-position, 2-row configuration with 0.100" (2.54mm) pitch and row spacing
- Male pin contact type with square contact shape
- Phosphor bronze contact material with gold mating finish (30.0µin) and tin post finish
- Through-hole solder termination with push-pull fastening
- Shrouded 4-wall design with keying slot
- Operating temperature range of -55°C to 125°C
- UL94 V-0 flammability rating and ROHS3 compliance
- Moisture sensitivity level 1
Variations in insulation material (polybutylene terephthalate versus liquid crystal polymer), series designation, and application style (board-to-board versus board-to-cable) do not preclude substitution when all electrical and mechanical parameters remain equivalent.
Parameter Comparison
| Parameter | TSS-132-01-S-D | HTSS-132-01-SM-D | TST-132-01-S-D |
|---|---|---|---|
| Manufacturer | Samtec Inc. | Samtec Inc. | Samtec Inc. |
| Series | Flex Stack, TSS | Flex Stack, HTSS | Flex Stack, TST |
| Connector Type | Header | Header | Header |
| Contact Type | Male Pin | Male Pin | Male Pin |
| Number of Positions | 64 | 64 | 64 |
| Number of Rows | 2 | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Style | Board to Board or Cable | Board to Board or Cable | Board to Cable/Wire |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Mounting Type | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull |
| Contact Length - Mating | 0.250" (6.35mm) | 0.250" (6.35mm) | 0.250" (6.35mm) |
| Contact Length - Post | 0.115" (2.92mm) | 0.115" (2.92mm) | 0.115" (2.92mm) |
| Overall Contact Length | 0.480" (12.19mm) | 0.480" (12.19mm) | 0.480" (12.19mm) |
| Insulation Height | 0.350" (8.89mm) | 0.350" (8.89mm) | 0.350" (8.89mm) |
| Contact Shape | Square | Square | Square |
| Contact Finish - Mating | Gold | Gold | Gold |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 30.0µin (0.76µm) | 30.0µin (0.76µm) |
| Contact Finish - Post | Tin | Tin | Tin |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Insulation Material | Polybutylene Terephthalate (PBT) | Liquid Crystal Polymer (LCP) | Polybutylene Terephthalate (PBT), Glass Filled |
| Features | Keying Slot | Keying Slot | Keying Slot |
| Operating Temperature | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Natural | Black |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 | 8536.69.4040 |
| Product Status | Active | Active | Active |
| Inventory (Pcs) | 957 | 756 | 1073 |
Engineering Selection Recommendations
All three parts—TSS-132-01-S-D, HTSS-132-01-SM-D, and TST-132-01-S-D—maintain active product status with ROHS3 compliance and UL94 V-0 flammability certification. The electrical and mechanical specifications are equivalent across all critical parameters including contact configuration, pitch, operating temperature range, and contact materials.
The HTSS-132-01-SM-D substitutes insulation material with liquid crystal polymer (LCP) in place of polybutylene terephthalate (PBT), while maintaining identical mechanical and electrical performance. The TST-132-01-S-D uses glass-filled PBT insulation and is specified for board-to-cable/wire applications rather than board-to-board configurations, with documented current rating of 3.4A per contact.
Selection between these parts depends on application-specific requirements for insulation material properties and connection style. All three parts are suitable for equivalent electrical performance in 64-position, 2.54mm pitch header applications.
Frequently Asked Questions (FAQ)
Q: Can HTSS-132-01-SM-D replace TSS-132-01-S-D in a board-to-board application?
A: Yes. Both parts share identical electrical and mechanical specifications including 64 positions, 2.54mm pitch, gold-plated mating contacts, and through-hole solder termination. The insulation material difference (LCP versus PBT) does not affect electrical compatibility or mechanical fit.
Q: What is the primary difference between TST-132-01-S-D and TSS-132-01-S-D?
A: The TST-132-01-S-D is specified for board-to-cable/wire applications with glass-filled PBT insulation and includes a documented current rating of 3.4A per contact. The TSS-132-01-S-D is designed for board-to-board or cable applications with standard PBT insulation. Both maintain equivalent contact geometry and electrical specifications.
Q: Are all three parts RoHS compliant?
A: Yes. TSS-132-01-S-D, HTSS-132-01-SM-D, and TST-132-01-S-D are all ROHS3 compliant with moisture sensitivity level 1 (unlimited shelf life).
Q: Do these connectors support the same operating temperature range?
A: Yes. All three parts operate across -55°C to 125°C with UL94 V-0 flammability rating.
Q: What determines substitution eligibility for these 64-position headers?
A: Substitution is based on matching 64-position, 2-row configuration with 0.100" (2.54mm) pitch and row spacing, male pin contacts with square shape, phosphor bronze material, gold mating finish (30.0µin), tin post finish, through-hole solder termination, push-pull fastening, shrouded 4-wall design, and operating temperature range of -55°C to 125°C.
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