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TSS-114-01-G-D Equivalent & Substitute Parts
Part Overview
The TSS-114-01-G-D is an active rectangular connector header manufactured by Samtec Inc. in the Flex Stack series. This through-hole mounted connector features 28 positions arranged in 2 rows with 0.100" (2.54mm) pitch and is designed for board-to-board or cable applications. The part is in active production status with 902 units in current inventory. Substitute parts are identified to provide alternative sourcing options when the primary part is unavailable or when design flexibility permits component interchange based on equivalent electrical and mechanical specifications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 28 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Contact Material | Phosphor Bronze |
| Contact Finish - Mating | Gold |
| Insulation Material | Polybutylene Terephthalate (PBT) |
| Operating Temperature | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution of the TSS-114-01-G-D with equivalent parts is determined by the following critical parameters:
- Connector Type & Contact Configuration: Header with male pins, 28 positions in 2 rows
- Pitch Specification: 0.100" (2.54mm) mating pitch and row spacing
- Mounting & Termination: Through-hole solder termination
- Contact Material & Finish: Phosphor bronze with gold mating surface
- Environmental Compliance: UL94 V-0 flammability rating, RoHS compliance, MSL 1
The substitute part 69168-128HLF from Amphenol ICC (FCI) meets these core substitution criteria. Both parts share identical position count, pitch, mounting method, contact material, and environmental ratings. Differences in shrouding design (4-wall vs. 2-wall), fastening mechanism (push-pull vs. friction lock), and specific contact dimensions represent acceptable variations within the rectangular connector category for equivalent functionality.
Parameter Comparison
| Parameter | TSS-114-01-G-D (Samtec) | 69168-128HLF (Amphenol ICC) |
|---|---|---|
| Manufacturer | Samtec Inc. | Amphenol ICC (FCI) |
| Series | Flex Stack, TSS | Mini-PV™, Basics+ |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Number of Positions | 28 | 28 |
| Number of Rows | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Shrouding | Shrouded - 4 Wall | Shrouded - 2 Wall |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Solder |
| Fastening Type | Push-Pull | Friction Lock |
| Contact Length - Mating | 0.250" (6.35mm) | 0.230" (5.84mm) |
| Contact Length - Post | 0.115" (2.92mm) | 0.120" (3.05mm) |
| Overall Contact Length | 0.480" (12.19mm) | 0.465" (11.81mm) |
| Insulation Height | 0.350" (8.89mm) | 0.386" (9.80mm) |
| Contact Shape | Square | Square |
| Contact Finish - Mating | Gold | Gold or Gold, GXT™ |
| Contact Finish Thickness - Mating | 10.0µin (0.25µm) | 30.0µin (0.76µm) |
| Contact Material | Phosphor Bronze | Phosphor Bronze |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Black |
| RoHS Status | ROHS3 Compliant | RoHS Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
Both the TSS-114-01-G-D and 69168-128HLF are active production parts with equivalent core specifications for rectangular connector header applications. Selection between these parts should be based on the following factors:
TSS-114-01-G-D (Samtec) is suitable when 4-wall shrouding and push-pull fastening are required for the application. This configuration provides enhanced mechanical retention and shielding. The part maintains ROHS3 compliance and is actively stocked with 902 units available.
69168-128HLF (Amphenol ICC) is suitable when 2-wall shrouding and friction-lock fastening are acceptable. This part offers higher contact finish thickness (30.0µin vs. 10.0µin) and is actively stocked with 975 units available. RoHS compliance is confirmed with REACH affected status noted.
Both parts share identical pitch, position count, mounting method, contact material, flammability rating, and MSL classification. The dimensional variations in contact length and insulation height are within acceptable tolerances for standard rectangular connector applications. Selection should account for mechanical interface requirements, fastening mechanism preference, and inventory availability.
Frequently Asked Questions (FAQ)
Q: Can the 69168-128HLF directly replace the TSS-114-01-G-D in an existing design?
A: Direct mechanical replacement requires verification of shrouding and fastening compatibility. The TSS-114-01-G-D uses 4-wall shrouding with push-pull fastening, while the 69168-128HLF uses 2-wall shrouding with friction-lock fastening. If the mating connector or mechanical assembly is designed specifically for one fastening type, the substitute may not be compatible without design modification.
Q: Are there electrical differences between these parts?
A: Both parts use phosphor bronze contacts with gold mating finish and share identical pitch, position count, and contact material. The 69168-128HLF has thicker gold plating (30.0µin vs. 10.0µin), which may provide enhanced durability in high-cycle mating applications.
Q: Do both parts meet the same environmental standards?
A: Both parts are UL94 V-0 rated, RoHS compliant, and classified as MSL 1 (unlimited moisture sensitivity). The TSS-114-01-G-D is ROHS3 compliant, while the 69168-128HLF is RoHS compliant with REACH affected status.
Q: What are the dimensional considerations for substitution?
A: Contact length and insulation height differ between the parts. The TSS-114-01-G-D has a mating contact length of 0.250" (6.35mm) and insulation height of 0.350" (8.89mm), while the 69168-128HLF has a mating contact length of 0.230" (5.84mm) and insulation height of 0.386" (9.80mm). These variations may affect mating depth and overall assembly height.
Q: Which part should be selected for new designs?
A: Selection should be based on specific application requirements for shrouding type, fastening mechanism, and dimensional constraints. Both parts are active production items suitable for new designs. Samtec TSS series offers 4-wall shrouding and push-pull fastening, while Amphenol ICC Mini-PV series offers 2-wall shrouding and friction-lock fastening.
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