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TSS-112-02-G-D Equivalent & Substitute Parts
Part Overview
The TSS-112-02-G-D is an active rectangular connector header manufactured by Samtec Inc., designed for through-hole mounting applications. This shrouded 24-position connector operates across -55°C to 125°C and features gold-plated phosphor bronze contacts with push-pull fastening. Equivalent and substitute parts are identified based on matching electrical and mechanical specifications within the Flex Stack connector family, enabling component interchangeability for design flexibility and supply chain optimization.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Number of Positions | 24 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Contact Type | Male Pin |
| Mounting Type | Through Hole |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Fastening Type | Push-Pull |
| Operating Temperature | -55°C ~ 125°C |
| Contact Finish - Mating | Gold |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitute parts for the TSS-112-02-G-D are qualified based on the following critical parameters that determine functional interchangeability:
Electrical Compatibility:
- Number of Positions: 24
- Number of Rows: 2
- Pitch - Mating: 0.100" (2.54mm)
- Row Spacing - Mating: 0.100" (2.54mm)
- Contact Type: Male Pin
- Contact Finish - Mating: Gold
Mechanical Compatibility:
- Connector Type: Header
- Mounting Type: Through Hole
- Shrouding: Shrouded - 4 Wall
- Termination: Solder
- Fastening Type: Push-Pull
- Contact Length - Mating: 0.250" (6.35mm)
- Contact Length - Post: 0.165" (4.19mm)
- Overall Contact Length: 0.530" (13.46mm)
- Insulation Height: 0.350" (8.89mm)
Environmental & Compliance:
- Operating Temperature: -55°C ~ 125°C
- Material Flammability Rating: UL94 V-0
- RoHS Status: ROHS3 Compliant
The three substitute parts (HTSS-112-02-G-D, HTST-112-02-G-D, TST-112-02-G-D) maintain all critical electrical and mechanical parameters. Variations in insulation material (PBT vs. LCP), insulation color, and application style (Board to Board vs. Board to Cable/Wire) do not affect pin-level compatibility or mating interface performance.
Parameter Comparison
| Parameter | TSS-112-02-G-D | HTSS-112-02-G-D | HTST-112-02-G-D | TST-112-02-G-D |
|---|---|---|---|---|
| Manufacturer | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. |
| Series | Flex Stack, TSS | Flex Stack, HTSS | Flex Stack, HTST | Flex Stack, TST |
| Product Status | Active | Active | Active | Active |
| Number of Positions | 24 | 24 | 24 | 24 |
| Number of Rows | 2 | 2 | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Termination | Solder | Solder | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull | Push-Pull |
| Contact Length - Mating | 0.250" (6.35mm) | 0.250" (6.35mm) | 0.250" (6.35mm) | 0.250" (6.35mm) |
| Contact Length - Post | 0.165" (4.19mm) | 0.165" (4.19mm) | 0.165" (4.19mm) | 0.165" (4.19mm) |
| Overall Contact Length | 0.530" (13.46mm) | 0.530" (13.46mm) | 0.530" (13.46mm) | 0.530" (13.46mm) |
| Insulation Height | 0.350" (8.89mm) | 0.350" (8.89mm) | 0.350" (8.89mm) | 0.350" (8.89mm) |
| Contact Shape | Square | Square | Square | Square |
| Contact Finish - Mating | Gold | Gold | Gold | Gold |
| Contact Finish Thickness - Mating | 10.0µin (0.25µm) | 10.0µin (0.25µm) | 10.0µin (0.25µm) | 10.0µin (0.25µm) |
| Contact Finish - Post | Gold | Gold | Gold | Gold |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Insulation Material | Polybutylene Terephthalate (PBT) | Liquid Crystal Polymer (LCP) | Liquid Crystal Polymer (LCP) | Polybutylene Terephthalate (PBT), Glass Filled |
| Features | Keying Slot | Keying Slot | Keying Slot | Keying Slot |
| Operating Temperature | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Contact Finish Thickness - Post | 3.00µin (0.076µm) | 3.00µin (0.076µm) | 3.00µin (0.076µm) | 3.00µin (0.076µm) |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | Not Applicable | 1 (Unlimited) |
| Style | Board to Board or Cable | Board to Board or Cable | Board to Cable/Wire | Board to Cable/Wire |
| Current Rating (Amps) | Not Specified | Not Specified | 3.4A per Contact | 3.4A per Contact |
| Inventory | 746 Pcs | 825 Pcs | 908 Pcs | 940 Pcs |
Engineering Selection Recommendations
All four parts maintain active product status and ROHS3 compliance, ensuring long-term availability and regulatory alignment. Selection between TSS-112-02-G-D and its substitutes depends on application-specific requirements:
TSS-112-02-G-D is suitable for board-to-board or cable applications with PBT insulation material and unlimited moisture sensitivity tolerance.
HTSS-112-02-G-D provides an alternative with LCP insulation material for enhanced thermal and chemical resistance, supporting both board-to-board and cable configurations.
HTST-112-02-G-D and TST-112-02-G-D are optimized for board-to-cable/wire applications. HTST-112-02-G-D uses LCP insulation with not-applicable MSL rating, while TST-112-02-G-D employs glass-filled PBT with specified 3.4A per contact current rating and unlimited MSL tolerance.
All parts share identical mating interface geometry, contact configuration, and environmental operating range, ensuring direct mechanical and electrical interchangeability within the specified parameter set.
Frequently Asked Questions (FAQ)
Q: Can TSS-112-02-G-D be directly replaced with HTSS-112-02-G-D?
A: Yes. Both parts maintain identical connector geometry, pin count, pitch, contact configuration, and mating interface dimensions. The primary difference is insulation material (PBT vs. LCP), which does not affect pin-level compatibility or board-level mounting.
Q: What is the difference between board-to-board and board-to-cable/wire style connectors?
A: Style designation indicates intended mating partner configuration. Board-to-board connectors mate with receptacle connectors on another PCB. Board-to-cable/wire connectors mate with cable or wire harness assemblies. All four parts maintain identical header pin geometry and can physically accommodate both application types.
Q: Are there electrical performance differences between substitute parts?
A: HTST-112-02-G-D and TST-112-02-G-D specify 3.4A per contact current rating. TSS-112-02-G-D and HTSS-112-02-G-D do not specify current rating in provided documentation. All parts use identical contact material (phosphor bronze) and gold plating specifications, ensuring equivalent electrical performance within rated parameters.
Q: Does insulation material affect compatibility?
A: Insulation material (PBT, LCP, or glass-filled PBT) affects thermal stability and chemical resistance but does not alter mating interface dimensions or electrical connectivity. Selection should reflect application environment and thermal requirements.
Q: Are all substitute parts ROHS3 compliant?
A: Yes. All four parts carry ROHS3 compliance certification, meeting regulatory requirements for hazardous substance restrictions.
Q: What is the significance of Moisture Sensitivity Level (MSL)?
A: MSL rating indicates component sensitivity to moisture absorption during storage and handling. TSS-112-02-G-D, HTSS-112-02-G-D, and TST-112-02-G-D carry MSL 1 (Unlimited), indicating minimal moisture sensitivity. HTST-112-02-G-D carries Not Applicable rating. All parts are suitable for standard storage and assembly conditions.
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