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TSM-105-01-L-SV-005 Equivalent & Substitute Parts
Part Overview
The TSM-105-01-L-SV-005 is a surface mount rectangular connector header manufactured by Samtec Inc., designed for board-to-board or cable applications. This 5-position, single-row connector operates across an extended temperature range of -55°C to 125°C and features gold-plated mating contacts with tin-plated posts. The part maintains Active product status and full ROHS3 compliance, making it suitable for current production designs. Substitute parts are identified when packaging configurations or specific manufacturing variants require alternative sourcing while maintaining identical electrical and mechanical performance.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | TSM-105-01-L-SV-005 |
| Manufacturer | Samtec Inc. |
| Category | Rectangular Connectors |
| Series | TSM |
| Connector Type | Header, Cuttable |
| Contact Type | Male Pin |
| Number of Positions | 5 |
| Number of Rows | 1 |
| Pitch - Mating | 0.100" (2.54mm) |
| Mounting Type | Surface Mount |
| Termination | Solder |
| Operating Temperature | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
| Product Status | Active |
Substitute Part Grouping Explanation
Substitute parts for the TSM-105-01-L-SV-005 are qualified based on strict equivalence across the following critical parameters:
- Connector Type & Contact Configuration: Header, Cuttable with Male Pin contacts
- Position Count & Row Configuration: 5 positions, single row
- Pitch Specification: 0.100" (2.54mm) mating pitch
- Mounting & Termination: Surface Mount with Solder termination
- Contact Materials & Finishes: Phosphor Bronze with Gold mating finish (10.0µin) and Tin post finish
- Insulation Material: Liquid Crystal Polymer (LCP)
- Temperature & Compliance: -55°C to 125°C operating range, UL94 V-0, ROHS3 Compliant, MSL 1
The identified substitutes (TSM-105-01-L-SV-002 and TSM-105-01-L-SV-003-P) maintain identical electrical and mechanical specifications. Differences are limited to packaging format and manufacturing variant designations, which do not affect functional performance or board-level compatibility.
Parameter Comparison
| Parameter | TSM-105-01-L-SV-005 | TSM-105-01-L-SV-002 | TSM-105-01-L-SV-003-P |
|---|---|---|---|
| Manufacturer | Samtec Inc. | Samtec Inc. | Samtec Inc. |
| Series | TSM | TSM | TSM |
| Connector Type | Header, Cuttable | Header, Cuttable | Header, Cuttable |
| Contact Type | Male Pin | Male Pin | Male Pin |
| Number of Positions | 5 | 5 | 5 |
| Number of Rows | 1 | 1 | 1 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Surface Mount | Surface Mount | Surface Mount |
| Termination | Solder | Solder | Solder |
| Contact Length - Mating | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) |
| Insulation Height | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Shape | Square | Square | Square |
| Contact Finish - Mating | Gold | Gold | Gold |
| Contact Finish Thickness - Mating | 10.0µin (0.25µm) | 10.0µin (0.25µm) | 10.0µin (0.25µm) |
| Contact Finish - Post | Tin | Tin | Tin |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Insulation Material | Liquid Crystal Polymer (LCP) | Liquid Crystal Polymer (LCP) | Liquid Crystal Polymer (LCP) |
| Insulation Color | Black | Black | Black |
| Operating Temperature | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| Product Status | Active | Active | Active |
| Packaging | Not specified | Tube | Tube |
| Features | Not specified | Not specified | Pick and Place |
Engineering Selection Recommendations
All three parts—TSM-105-01-L-SV-005, TSM-105-01-L-SV-002, and TSM-105-01-L-SV-003-P—are Active products from Samtec Inc. with identical electrical and mechanical specifications. Selection between these parts should be based on:
Packaging Requirements: TSM-105-01-L-SV-002 and TSM-105-01-L-SV-003-P are supplied in Tube packaging, while TSM-105-01-L-SV-005 packaging is not specified. Verify packaging compatibility with your procurement and assembly processes.
Manufacturing Variant: TSM-105-01-L-SV-003-P includes Pick and Place feature designation, indicating optimization for automated assembly equipment. This variant is preferred for high-volume surface mount production environments.
Compliance & Certification: All three parts maintain ROHS3 compliance, UL94 V-0 flammability rating, and MSL 1 moisture sensitivity level, ensuring suitability for current production standards and extended temperature applications.
Inventory Availability: TSM-105-01-L-SV-002 (1048 Pcs), TSM-105-01-L-SV-003-P (918 Pcs), and TSM-105-01-L-SV-005 (758 Pcs) are all in stock. Selection may be influenced by supply chain requirements and lead time considerations.
Frequently Asked Questions (FAQ)
Q: Are TSM-105-01-L-SV-002 and TSM-105-01-L-SV-003-P direct substitutes for TSM-105-01-L-SV-005?
A: Yes. All three parts share identical electrical and mechanical specifications, including connector type, contact configuration, pitch, operating temperature range, and material certifications. They are functionally interchangeable at the board level.
Q: What is the difference between these three part numbers?
A: The primary differences are packaging format and manufacturing variant designation. TSM-105-01-L-SV-002 and TSM-105-01-L-SV-003-P are supplied in Tube packaging. TSM-105-01-L-SV-003-P includes Pick and Place feature optimization for automated assembly. These differences do not affect electrical or mechanical performance.
Q: Can I use TSM-105-01-L-SV-003-P in place of TSM-105-01-L-SV-005 in my design?
A: Yes. The Pick and Place feature in TSM-105-01-L-SV-003-P is a manufacturing enhancement that does not alter the connector's functional characteristics or board-level compatibility. It is suitable for both manual and automated assembly processes.
Q: Are all three parts ROHS3 compliant?
A: Yes. TSM-105-01-L-SV-005, TSM-105-01-L-SV-002, and TSM-105-01-L-SV-003-P are all ROHS3 compliant with UL94 V-0 flammability rating and MSL 1 moisture sensitivity level.
Q: What is the operating temperature range for these connectors?
A: All three parts operate across -55°C to 125°C, supporting extended temperature applications in industrial and automotive environments.
Q: Does packaging affect the connector's performance?
A: No. Packaging format (Tube) affects only handling, storage, and assembly logistics. It does not influence electrical performance, mechanical fit, or reliability characteristics.
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