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TSM-105-01-L-DV-A-M-TR Equivalent & Substitute Parts
Part Overview
The TSM-105-01-L-DV-A-M-TR is a rectangular connector header manufactured by Samtec Inc., classified as a surface mount connector with 10 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This component is actively produced and widely used in board-to-board and cable interconnect applications. Substitute parts may be required due to inventory constraints, lead time considerations, or specific packaging requirements while maintaining electrical and mechanical compatibility.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | TSM-105-01-L-DV-A-M-TR |
| Manufacturer | Samtec Inc. |
| Category | Rectangular Connectors |
| Description | CONN HEADER SMD 10POS 2.54MM |
| Connector Type | Header, Cuttable |
| Contact Type | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Positions | 10 |
| Number of Rows | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Surface Mount |
| Termination | Solder |
| Contact Length - Mating | 0.230" (5.84mm) |
| Insulation Height | 0.100" (2.54mm) |
| Contact Shape | Square |
| Contact Finish - Mating | Gold |
| Contact Material | Phosphor Bronze |
| Insulation Material | Liquid Crystal Polymer (LCP) |
| Operating Temperature | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 |
| Insulation Color | Black |
| Product Status | Active |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitute parts for the TSM-105-01-L-DV-A-M-TR are qualified based on the following critical parameters that must match or exceed the main part specifications:
Mandatory Matching Parameters:
- Pitch - Mating: 0.100" (2.54mm)
- Number of Positions: 10
- Number of Rows: 2
- Row Spacing - Mating: 0.100" (2.54mm)
- Contact Type: Male Pin
- Mounting Type: Surface Mount
- Termination: Solder
- Contact Length - Mating: 0.230" (5.84mm)
- Insulation Height: 0.100" (2.54mm)
- Contact Shape: Square
- Contact Material: Phosphor Bronze
- Operating Temperature Range: -55°C ~ 125°C minimum
- Material Flammability Rating: UL94 V-0
- RoHS Compliance: ROHS3 or equivalent
Acceptable Variations:
- Connector Type: Header (cuttable designation is a feature variant)
- Contact Finish - Mating: Gold or Gold with GXT™ coating (higher thickness acceptable)
- Packaging: Tape & Reel (TR) or Cut Tape (CT) variants
- Insulation Material: LCP or equivalent dielectric material
- REACH Status: May differ based on manufacturing location
Parameter Comparison
| Parameter | TSM-105-01-L-DV-A-M-TR | TSM-105-01-L-DV-A-P-TR | 54202-G0805CLF |
|---|---|---|---|
| Manufacturer | Samtec Inc. | Samtec Inc. | Amphenol ICC (FCI) |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions | 10 | 10 | 10 |
| Number of Rows | 2 | 2 | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Type | Male Pin | Male Pin | Male Pin |
| Mounting Type | Surface Mount | Surface Mount | Surface Mount |
| Termination | Solder | Solder | Solder |
| Contact Length - Mating | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) |
| Insulation Height | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Shape | Square | Square | Square |
| Contact Finish - Mating | Gold (10.0µin) | Gold (10.0µin) | Gold or Gold, GXT™ (30.0µin) |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Operating Temperature | -55°C ~ 125°C | -55°C ~ 125°C | -65°C ~ 130°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Product Status | Active | Active | Active |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | RoHS Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| Packaging | Tape & Reel (TR) | Tape & Reel (TR) | Cut Tape (CT) |
| Inventory Status | 1099 Pcs New Original In Stock | 2200 Pcs New Original In Stock | 1293 Pcs New Original In Stock |
Engineering Selection Recommendations
TSM-105-01-L-DV-A-P-TR (Samtec Inc.)
This substitute is functionally equivalent to the main part. Both are manufactured by Samtec Inc. within the same TSM series and share identical electrical and mechanical specifications. The primary difference is packaging format: TSM-105-01-L-DV-A-P-TR is supplied in Tape & Reel format with higher inventory availability (2200 units). Both maintain ROHS3 compliance and UL94 V-0 flammability rating. Selection of this substitute is appropriate when packaging preference or inventory lead time is the determining factor.
54202-G0805CLF (Amphenol ICC / FCI BERGSTIK® Series)
This substitute is mechanically and electrically compatible with the main part. The 54202-G0805CLF maintains all critical mating parameters including pitch, position count, row spacing, contact length, and insulation height. The contact finish thickness is higher (30.0µin versus 10.0µin), providing enhanced durability. Operating temperature range extends to -65°C ~ 130°C, exceeding the main part specification. The connector is supplied in Cut Tape packaging. RoHS compliance is confirmed. Selection of this substitute is appropriate when extended temperature performance or enhanced contact durability is required, or when Amphenol ICC supply chain availability is preferred.
Frequently Asked Questions (FAQ)
Q: Can TSM-105-01-L-DV-A-P-TR be used as a direct replacement for TSM-105-01-L-DV-A-M-TR?
A: Yes. Both parts are manufactured by Samtec Inc. and share identical electrical and mechanical specifications. The difference is packaging format only. TSM-105-01-L-DV-A-P-TR is supplied in Tape & Reel format, while the main part is also Tape & Reel. Both are suitable for automated pick-and-place assembly.
Q: What are the key differences between the Samtec TSM-105 and the Amphenol ICC 54202-G0805CLF?
A: The primary differences are manufacturer and contact finish thickness. The Amphenol ICC part features a thicker gold plating (30.0µin versus 10.0µin) and operates across a wider temperature range (-65°C ~ 130°C versus -55°C ~ 125°C). All mating parameters, position counts, and pitch specifications are identical.
Q: Are there any compatibility concerns when substituting the 54202-G0805CLF for the TSM-105-01-L-DV-A-M-TR?
A: No compatibility concerns exist. The 54202-G0805CLF meets or exceeds all critical mechanical and electrical parameters. The enhanced contact finish thickness and extended operating temperature range represent performance improvements. Packaging format differs (Cut Tape versus Tape & Reel), which may affect assembly line integration.
Q: Which substitute should be selected for high-reliability applications?
A: The 54202-G0805CLF is suitable for high-reliability applications due to its thicker contact finish (30.0µin), extended operating temperature range, and UL94 V-0 flammability rating. Both Samtec substitutes maintain equivalent reliability within their specified operating parameters.
Q: Do all three parts require the same moisture handling procedures?
A: Yes. All three parts are classified as Moisture Sensitivity Level (MSL) 1 (Unlimited), indicating no special moisture control is required during storage or handling.
Q: What is the difference between Tape & Reel and Cut Tape packaging?
A: Tape & Reel packaging is supplied on continuous carrier tape wound on reels, optimized for automated assembly equipment. Cut Tape packaging is supplied as individual segments cut from the carrier tape, suitable for manual assembly or lower-volume production. Both formats contain the same component.
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