TMS-120-02-T-D Equivalent & Substitute Parts

Part Overview

The TMS-120-02-T-D is a 0.050" (1.27mm) pitch micro header connector manufactured by Samtec Inc., designed for board-to-board applications requiring through-hole solder termination. This 40-position, 2-row unshrouded header operates across -55°C to 105°C and is rated for 5A per contact. The component is currently active in production with 1065 units in stock and maintains ROHS3 compliance with UL94 V-0 flammability rating.

Identifying equivalent and substitute parts is necessary when addressing supply chain constraints, inventory availability, or specific application requirements that may benefit from alternative connector designs while maintaining functional compatibility.

Substiute Parts

TMS-120-02-T-D
Samtec Inc.In Stock: 1105TMS-120-02-T-D Datasheet
TMS-120-02-T-D
Current Part
1-103916-1
TE Connectivity AMP ConnectorsIn Stock: 9051-103916-1 Datasheet
1-103916-1
Similar

Key Parameters

Parameter Value
Pitch - Mating 0.050" (1.27mm)
Number of Positions 40
Number of Rows 2
Row Spacing - Mating 0.100" (2.54mm)
Connector Type Header
Contact Type Male Pin
Mounting Type Through Hole
Termination Solder
Operating Temperature Range -55°C ~ 105°C
Current Rating 5A per Contact
Insulation Material Liquid Crystal Polymer (LCP)
Material Flammability Rating UL94 V-0
RoHS Status ROHS3 Compliant

Substitute Part Grouping Explanation

Substitution eligibility for the TMS-120-02-T-D is determined by strict alignment of the following critical parameters:

  • Pitch - Mating: 0.050" (1.27mm) — exact match required for PCB footprint compatibility
  • Number of Positions: 40 — exact match required for signal routing
  • Number of Rows: 2 — exact match required for mechanical fit
  • Row Spacing - Mating: 0.100" (2.54mm) — exact match required for board layout
  • Connector Type: Header — exact match required for application topology
  • Contact Type: Male Pin — exact match required for mating interface
  • Mounting Type: Through Hole — exact match required for assembly process
  • Termination: Solder — exact match required for assembly compatibility

The substitute part 1-103916-1 (TE Connectivity AMP Connectors) meets all critical substitution criteria. Both connectors share identical mating pitch, position count, row configuration, and through-hole solder termination, enabling direct functional replacement in board-to-board applications.

Parameter Comparison

Parameter TMS-120-02-T-D (Samtec) 1-103916-1 (TE Connectivity)
Pitch - Mating 0.050" (1.27mm) 0.050" (1.27mm)
Number of Positions 40 40
Number of Rows 2 2
Row Spacing - Mating 0.100" (2.54mm) 0.100" (2.54mm)
Connector Type Header Header
Contact Type Male Pin Male Pin
Mounting Type Through Hole Through Hole
Termination Solder Solder
Shrouding Unshrouded Unshrouded
Operating Temperature Range -55°C ~ 105°C -65°C ~ 105°C
Material Flammability Rating UL94 V-0 UL94 V-0
Insulation Color Black Black
Contact Finish - Mating Tin Gold
Contact Finish - Post Tin Tin-Lead
Contact Material Phosphor Bronze Copper Alloy
Insulation Material Liquid Crystal Polymer (LCP) Thermoplastic
RoHS Status ROHS3 Compliant RoHS non-compliant
Voltage Rating Not specified 30VAC
Current Rating 5A per Contact Not specified

Engineering Selection Recommendations

The TMS-120-02-T-D remains the primary selection for applications requiring ROHS3 compliance and tin contact finish specifications. The part is active in production with adequate inventory availability (1065 units in stock).

The 1-103916-1 substitute provides functional compatibility for board-to-board applications with identical mating geometry and through-hole solder termination. However, this part is RoHS non-compliant and carries REACH Affected status, making it unsuitable for regulated markets or applications with RoHS compliance mandates. The gold mating contact finish and tin-lead post finish differ from the primary part, and the thermoplastic insulation material differs from the LCP specification of the TMS-120-02-T-D.

Selection between these parts must account for regulatory compliance requirements, contact finish specifications, and insulation material compatibility with the target application environment.

Frequently Asked Questions (FAQ)

Q: Can the 1-103916-1 be used as a direct replacement for the TMS-120-02-T-D?

A: The 1-103916-1 provides mechanical and electrical compatibility for board-to-board applications due to matching mating pitch (0.050"), position count (40), row configuration (2 rows), and through-hole solder termination. However, regulatory compliance differences and material variations must be evaluated for your specific application.

Q: What are the key differences between these connectors?

A: The primary differences are: (1) RoHS compliance status — TMS-120-02-T-D is ROHS3 compliant while 1-103916-1 is non-compliant; (2) contact finish — TMS-120-02-T-D uses tin while 1-103916-1 uses gold on mating surfaces; (3) insulation material — TMS-120-02-T-D uses LCP while 1-103916-1 uses thermoplastic; (4) operating temperature range — TMS-120-02-T-D operates -55°C to 105°C while 1-103916-1 operates -65°C to 105°C.

Q: Are the PCB footprints identical?

A: Yes. Both connectors share identical mating pitch (0.050"), position count (40), row spacing (0.100"), and through-hole mounting configuration, ensuring PCB footprint compatibility.

Q: Which part should I select for a regulated application?

A: The TMS-120-02-T-D is the appropriate selection for applications requiring RoHS compliance. The 1-103916-1 is RoHS non-compliant and carries REACH Affected status, restricting its use in regulated markets.

Q: What is the difference in contact finish specifications?

A: The TMS-120-02-T-D features tin contact finish on both mating and post surfaces. The 1-103916-1 features gold on mating surfaces (30.0µin thickness) and tin-lead on post surfaces (150.0µin thickness). Contact finish selection affects corrosion resistance, signal integrity, and solderability characteristics.

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