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Equivalent & Substitute Parts for TML-117-03-G-D
Part Overview
The TML-117-03-G-D is a 34-position rectangular connector header manufactured by Samtec Inc. in the TML series. This shrouded through-hole connector features 0.050" (1.27mm) pitch mating contacts arranged in 2 rows with 0.100" (2.54mm) row spacing. The component is classified as Active product status with full inventory availability (819 pcs in stock). Equivalent and substitute parts are identified to provide design flexibility, accommodate supply chain variations, and support alternative sourcing strategies while maintaining electrical and mechanical compatibility.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 34 |
| Number of Rows | 2 |
| Pitch - Mating | 0.050" (1.27mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Style | Board to Board |
| Shrouding | Shrouded |
| Operating Temperature Range | -55°C ~ 125°C |
| Contact Finish - Mating | Gold |
| Insulation Material | Liquid Crystal Polymer (LCP) |
| RoHS Status | ROHS3 Compliant |
Substitute Part Grouping Explanation
Substitute parts for the TML-117-03-G-D are identified based on strict alignment of the following critical parameters:
Core Compatibility Parameters:
- Connector Type: Header
- Contact Type: Male Pin
- Number of Positions: 34
- Number of Rows: 2
- Pitch - Mating: 0.050" (1.27mm)
- Row Spacing - Mating: 0.100" (2.54mm)
- Mounting Type: Through Hole
- Termination: Solder
- Style: Board to Board or Board to Board/Cable
The substitute parts identified (TE Connectivity AMP Connectors 1-104068-3 and 6-104068-3) satisfy all core compatibility parameters. Both parts are from the AMPMODU System 50 series and maintain the same 34-position, 2-row configuration with identical pitch and row spacing specifications. All substitute parts are Active product status with confirmed inventory availability.
Parameter Comparison
| Parameter | TML-117-03-G-D (Samtec) | 1-104068-3 (TE Connectivity) | 6-104068-3 (TE Connectivity) |
|---|---|---|---|
| Manufacturer | Samtec Inc. | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors |
| Series | TML | AMPMODU System 50 | AMPMODU System 50 |
| Connector Type | Header | Header | Header |
| Contact Type | Male Pin | Male Pin | Male Pin |
| Number of Positions | 34 | 34 | 34 |
| Number of Rows | 2 | 2 | 2 |
| Pitch - Mating | 0.050" (1.27mm) | 0.050" (1.27mm) | 0.050" (1.27mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder |
| Style | Board to Board | Board to Board or Cable | Board to Board or Cable |
| Shrouding | Shrouded - 4 Wall | Shrouded - 2 Wall | Shrouded - 2 Wall |
| Contact Length - Mating | 0.170" (4.32mm) | 0.125" (3.18mm) | 0.125" (3.18mm) |
| Contact Length - Post | 0.105" (2.67mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Insulation Height | 0.380" (9.65mm) | 0.390" (9.91mm) | 0.390" (9.91mm) |
| Contact Shape | Square | Circular | Circular |
| Contact Finish - Mating | Gold | Gold | Gold |
| Contact Finish Thickness - Mating | 10.0µin (0.25µm) | 30.0µin (0.76µm) | 30.0µin (0.76µm) |
| Contact Finish - Post | Gold | Tin-Lead | Tin |
| Contact Material | Phosphor Bronze | Copper Alloy | Copper Alloy |
| Insulation Material | Liquid Crystal Polymer (LCP) | Thermoplastic | Thermoplastic |
| Operating Temperature | -55°C ~ 125°C | -65°C ~ 105°C | -65°C ~ 105°C |
| Voltage Rating | Not specified | 30VAC | 30VAC |
| RoHS Status | ROHS3 Compliant | RoHS non-compliant | ROHS3 Compliant |
| Product Status | Active | Active | Active |
| Inventory (pcs) | 819 | 1184 | 2250 |
Engineering Selection Recommendations
TML-117-03-G-D (Primary Part): The TML-117-03-G-D is ROHS3 compliant and operates across an extended temperature range (-55°C ~ 125°C). This part features 4-wall shrouding and gold-plated contacts on both mating and post surfaces. Select this part when RoHS3 compliance is mandatory and extended temperature performance is required.
6-104068-3 (Preferred Substitute): The TE Connectivity 6-104068-3 is ROHS3 compliant and maintains Active product status. This part is functionally equivalent for board-to-board applications and offers the highest inventory availability (2250 pcs). The operating temperature range (-65°C ~ 105°C) is suitable for most general-purpose applications. Select this part when RoHS3 compliance is required and supply chain flexibility is prioritized.
1-104068-3 (Alternative Substitute): The TE Connectivity 1-104068-3 is RoHS non-compliant and should be selected only when RoHS compliance is not a design requirement. This part is suitable for legacy systems or applications where RoHS exemptions apply. Inventory availability is adequate (1184 pcs).
Compliance Considerations:
- For new designs requiring RoHS3 compliance: Select TML-117-03-G-D or 6-104068-3
- For legacy or non-regulated applications: 1-104068-3 is acceptable
- All three parts are Active product status with confirmed availability
Mechanical Compatibility Notes: All three parts maintain identical pitch (0.050"), row spacing (0.100"), and position count (34 positions, 2 rows). PCB footprints are compatible. Differences in shrouding design (4-wall vs. 2-wall), contact shape (square vs. circular), and contact length may require mechanical verification in space-constrained applications.
Frequently Asked Questions (FAQ)
Q: Are the TML-117-03-G-D and TE Connectivity 6-104068-3 electrically interchangeable?
A: Yes. Both parts share identical core electrical specifications: 34-position, 2-row configuration with 0.050" (1.27mm) pitch mating contacts and 0.100" (2.54mm) row spacing. Both are through-hole solder-terminated headers with gold-plated mating contacts. Electrical performance is equivalent for board-to-board applications.
Q: What are the key differences between the substitute parts?
A: The primary differences are: (1) RoHS compliance status—6-104068-3 is ROHS3 compliant while 1-104068-3 is not; (2) Contact finish on posts—6-104068-3 uses tin while 1-104068-3 uses tin-lead; (3) Insulation material—TML-117-03-G-D uses LCP while TE Connectivity parts use thermoplastic; (4) Shrouding design—TML-117-03-G-D has 4-wall shrouding while TE Connectivity parts have 2-wall shrouding; (5) Operating temperature range—TML-117-03-G-D operates to -55°C while TE Connectivity parts operate to -65°C.
Q: Can I use the TE Connectivity parts as direct drop-in replacements?
A: Yes, for standard board-to-board applications. The identical pitch, row spacing, and position count ensure PCB footprint compatibility. However, verify mechanical clearance due to differences in shrouding design (4-wall vs. 2-wall) and contact length specifications in space-constrained layouts.
Q: Which substitute part should I select for new designs?
A: For new designs, select 6-104068-3 if RoHS3 compliance is required. This part is ROHS3 compliant, Active product status, and offers the highest inventory availability (2250 pcs). The operating temperature range (-65°C ~ 105°C) is suitable for general-purpose applications.
Q: What is the difference between 1-104068-3 and 6-104068-3?
A: Both parts are from the same AMPMODU System 50 series with identical electrical and mechanical specifications. The primary difference is RoHS compliance: 6-104068-3 is ROHS3 compliant while 1-104068-3 is RoHS non-compliant. Additionally, 6-104068-3 has tin post finish while 1-104068-3 has tin-lead post finish. Select 6-104068-3 for RoHS-regulated applications.
Q: Are there packaging differences between these parts?
A: Yes. The TML-117-03-G-D is supplied in Bulk packaging, while both TE Connectivity substitute parts (1-104068-3 and 6-104068-3) are supplied in Tube packaging. Verify packaging requirements for your procurement and assembly processes.
Q: What is the operating temperature range for each part?
A: TML-117-03-G-D operates from -55°C to 125°C. Both TE Connectivity parts (1-104068-3 and 6-104068-3) operate from -65°C to 105°C. The TML part provides extended high-temperature capability while the TE Connectivity parts provide extended low-temperature capability.
Q: Can these parts be used in automotive applications?
A: The TE Connectivity parts (1-104068-3 and 6-104068-3) list automotive applications in their specifications. The TML-117-03-G-D does not specify automotive applications. Verify application requirements and any automotive qualification standards before selection.
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