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TML-113-01-S-D Equivalent & Substitute Parts
Part Overview
The TML-113-01-S-D is a shrouded rectangular connector header manufactured by Samtec Inc., designed for through-hole board-to-board applications. This 26-position connector operates across a wide temperature range of -55°C to 125°C and features a 0.050" (1.27mm) pitch with 0.100" (2.54mm) row spacing. The part is currently active in production with 876 units in stock. Identifying equivalent and substitute parts is necessary to ensure design flexibility, manage supply chain continuity, and accommodate alternative sourcing strategies while maintaining electrical and mechanical compatibility.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Pitch - Mating | 0.050" (1.27mm) |
| Number of Positions | 26 |
| Number of Rows | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Style | Board to Board |
| Shrouding | Shrouded |
| Contact Finish - Mating | Gold |
| Contact Material | Phosphor Bronze |
| Insulation Material | Liquid Crystal Polymer (LCP) |
| Operating Temperature Range | -55°C ~ 125°C |
Substitute Part Grouping Explanation
Substitution of the TML-113-01-S-D is determined by strict alignment of the following critical parameters:
Mandatory Matching Parameters:
- Pitch - Mating: 0.050" (1.27mm)
- Number of Positions: 26
- Number of Rows: 2
- Row Spacing - Mating: 0.100" (2.54mm)
- Connector Type: Header
- Contact Type: Male Pin
- Mounting Type: Through Hole
- Termination: Solder
- Style: Board to Board
Acceptable Variations:
- Shrouding configuration (4-wall vs. 2-wall designs maintain functional compatibility)
- Contact shape (square vs. circular)
- Insulation material (LCP vs. thermoplastic)
- Fastening mechanism (push-pull vs. latch holder)
- Contact length specifications within mating interface tolerance
- Operating temperature range (substitute may have narrower range if application requirements are met)
The substitute part 6-104068-2 (TE Connectivity AMP Connectors) meets all mandatory matching parameters and is therefore classified as a direct functional equivalent.
Parameter Comparison
| Parameter | TML-113-01-S-D (Samtec) | 6-104068-2 (TE Connectivity) | Compatibility Status |
|---|---|---|---|
| Connector Type | Header | Header | Match |
| Contact Type | Male Pin | Male Pin | Match |
| Pitch - Mating | 0.050" (1.27mm) | 0.050" (1.27mm) | Match |
| Number of Positions | 26 | 26 | Match |
| Number of Rows | 2 | 2 | Match |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | Match |
| Mounting Type | Through Hole | Through Hole | Match |
| Termination | Solder | Solder | Match |
| Style | Board to Board | Board to Board or Cable | Compatible |
| Shrouding | Shrouded - 4 Wall | Shrouded - 2 Wall | Variation |
| Contact Shape | Square | Circular | Variation |
| Contact Finish - Mating | Gold | Gold | Match |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 30.0µin (0.76µm) | Match |
| Contact Finish - Post | Tin | Tin | Match |
| Contact Material | Phosphor Bronze | Copper Alloy | Variation |
| Insulation Material | Liquid Crystal Polymer (LCP) | Thermoplastic | Variation |
| Operating Temperature Range | -55°C ~ 125°C | -65°C ~ 105°C | Partial Overlap |
| Insulation Color | Black | Black | Match |
| Voltage Rating | Not specified | 30VAC | Information Provided |
| RoHS Status | ROHS3 Compliant | RoHS Compliant | Match |
| ECCN | EAR99 | EAR99 | Match |
| HTSUS Code | 8536.69.4040 | 8536.69.4040 | Match |
Engineering Selection Recommendations
Primary Selection Criteria:
The TML-113-01-S-D and 6-104068-2 are functionally equivalent for applications requiring 26-position, 0.050" pitch through-hole header connectors with board-to-board connectivity. Both parts are active products with current manufacturing status and full RoHS compliance.
Temperature Range Consideration:
The TML-113-01-S-D operates from -55°C to 125°C, while the 6-104068-2 operates from -65°C to 105°C. Applications requiring operation above 105°C must use the TML-113-01-S-D. Applications operating below -55°C must use the 6-104068-2. For applications within the overlapping range (-55°C to 105°C), either part is suitable.
Compliance and Certifications:
Both parts meet EAR99 export classification and share identical HTSUS commodity codes. The TML-113-01-S-D carries ROHS3 compliance, while the 6-104068-2 carries RoHS compliance. Both certifications satisfy current regulatory requirements for electronic components.
Packaging and Inventory:
The TML-113-01-S-D is supplied in bulk packaging with 876 units in stock. The 6-104068-2 is supplied in tube packaging with 1045 units in stock. Packaging selection depends on assembly process requirements and handling procedures.
Mechanical Variations:
The 4-wall shrouding of the TML-113-01-S-D provides enhanced EMI shielding compared to the 2-wall shrouding of the 6-104068-2. Applications requiring superior electromagnetic isolation should specify the TML-113-01-S-D. The square contact geometry of the TML-113-01-S-D differs from the circular contacts of the 6-104068-2; both geometries provide equivalent electrical performance within the specified pitch and mating interface.
Frequently Asked Questions (FAQ)
Q: Can the 6-104068-2 be used as a direct replacement for the TML-113-01-S-D in existing designs?
A: Yes, for applications operating within the overlapping temperature range of -55°C to 105°C. The critical parameters—pitch, position count, row spacing, mounting type, and termination method—are identical. The 2-wall shrouding and circular contact geometry of the 6-104068-2 are functionally compatible with mating connectors designed for the TML-113-01-S-D.
Q: What is the impact of the different shrouding configurations?
A: The TML-113-01-S-D features 4-wall shrouding, which provides complete perimeter protection and enhanced EMI shielding. The 6-104068-2 features 2-wall shrouding, which provides reduced perimeter protection. For applications sensitive to electromagnetic interference, the 4-wall design is preferred. For general-purpose applications, both configurations are acceptable.
Q: Are the contact materials interchangeable?
A: Both the phosphor bronze contacts of the TML-113-01-S-D and the copper alloy contacts of the 6-104068-2 provide equivalent electrical conductivity and mating performance. Both materials are gold-plated to 30.0µin thickness on the mating surface and tin-plated on the post. Contact material differences do not affect functional compatibility.
Q: What are the packaging implications for assembly?
A: The TML-113-01-S-D is supplied in bulk packaging, suitable for high-volume automated assembly processes. The 6-104068-2 is supplied in tube packaging, which may require additional handling for automated pick-and-place operations. Packaging selection should align with assembly line capabilities and material handling procedures.
Q: How do the operating temperature ranges affect part selection?
A: The TML-113-01-S-D supports -55°C to 125°C operation. The 6-104068-2 supports -65°C to 105°C operation. For applications requiring operation above 105°C, the TML-113-01-S-D is mandatory. For applications requiring operation below -55°C, the 6-104068-2 is mandatory. Within the -55°C to 105°C overlap, either part meets temperature requirements.
Q: Are both parts RoHS compliant?
A: Yes. The TML-113-01-S-D is ROHS3 compliant. The 6-104068-2 is RoHS compliant. Both certifications satisfy current regulatory requirements for lead-free electronic components in regulated markets.
Q: What is the significance of the voltage rating difference?
A: The 6-104068-2 specifies a 30VAC voltage rating. The TML-113-01-S-D does not specify a voltage rating in the provided data. For applications requiring explicit voltage rating documentation, the 6-104068-2 provides this specification. Both parts are suitable for standard logic-level and low-voltage signal applications.
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