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TLHG5401 Equivalent & Substitute Parts
Part Overview
The TLHG5401 is a green diffused LED indicator manufactured by Vishay Semiconductor Opto Division, designed for through-hole mounting applications. This T-1 3/4 radial package LED operates at 2.4V forward voltage with a 12mcd brightness rating and 569nm dominant wavelength. The part is currently active in production and ROHS3 compliant.
Substitute parts are necessary when the TLHG5401 reaches end-of-life status, experiences supply constraints, or when design requirements allow for alternative electrical or mechanical specifications within acceptable operating parameters.
Substiute Parts
Key Parameters
| Parameter | TLHG5401 Value |
|---|---|
| Color | Green |
| Lens Transparency | Diffused |
| Lens Size | 5mm, T-1 3/4 |
| Voltage - Forward (Vf) (Typ) | 2.4V |
| Current - Test | 10mA |
| Millicandela Rating | 12mcd |
| Viewing Angle | 60° |
| Mounting Type | Through Hole |
| Wavelength - Dominant | 569nm |
| Wavelength - Peak | 565nm |
| Package / Case | Radial |
| Height (Max) | 12.80mm |
| RoHS Status | ROHS3 Compliant |
Substitute Part Grouping Explanation
Substitution eligibility for the TLHG5401 is determined by the following criteria:
Primary Compatibility Parameters:
- Color: Green
- Lens Transparency: Diffused
- Mounting Type: Through Hole
- Package Type: Radial (5mm form factor)
Secondary Electrical Parameters:
- Forward Voltage (Vf): 1.8V to 2.4V range acceptable
- Test Current: 2mA to 20mA range acceptable
- Millicandela Rating: 2.3mcd to 180mcd range acceptable
- Viewing Angle: 36° to 60° range acceptable
- Wavelength - Dominant: 569nm to 572nm range acceptable
Substitute parts must maintain through-hole radial mounting configuration and diffused green lens characteristics. Variations in forward voltage, brightness, and viewing angle are permissible within the specified ranges, as these parameters do not affect mechanical fit or basic functional compatibility in indicator applications.
Parameter Comparison
| Manufacturer Part Number | Manufacturer | Color | Lens Transparency | Lens Size | Vf (Typ) | Current - Test | mcd Rating | Viewing Angle | Wavelength - Dominant | Wavelength - Peak | Mounting Type | Height (Max) | Product Status | RoHS Status |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| TLHG5401 | Vishay Semiconductor Opto Division | Green | Diffused | 5mm, T-1 3/4 | 2.4V | 10mA | 12mcd | 60° | 569nm | 565nm | Through Hole | 12.80mm | Active | ROHS3 Compliant |
| 151051VS04000 | Würth Elektronik | Green | Diffused | 4.90mm Dia | 2.1V | 20mA | 140mcd | 40° | 572nm | 573nm | Through Hole | 8.95mm | Active | ROHS3 Compliant |
| 4300H5LC | Visual Communications Company - VCC | Green | Diffused | 5mm, T-1 3/4 | 1.8V | 2mA | 2.3mcd | 50° | — | 565nm | Through Hole | 8.89mm | Not For New Designs | ROHS3 Compliant |
| 5219674F | Dialight | Green | Diffused | 4.75mm Dia | 2.1V | 20mA | 40mcd | 60° | 569nm | 565nm | Through Hole | 8.21mm | Active | ROHS3 Compliant |
| HLMP-3507-D00B2 | Broadcom Limited | Green | Diffused | — | 2.1V | 10mA | 4.2mcd | — | — | 565nm | Through Hole, Right Angle | — | Active | ROHS3 Compliant |
| HLMP-3680-B00B2 | Broadcom Limited | Green | Diffused, Tinted | — | 5V | 10mA | 1.6mcd | 60° | — | 565nm | Through Hole, Right Angle | — | Active | ROHS3 Compliant |
| LTL-307G | Lite-On Inc. | Green | Diffused | 5.00mm Dia | 2.1V | 20mA | 19mcd | 50° | 569nm | 565nm | Through Hole | 8.60mm | Active | ROHS3 Compliant |
| LTL-4233 | Lite-On Inc. | Green | Diffused | 5mm, T-1 3/4 | 2.1V | 10mA | 19mcd | 36° | 569nm | 565nm | Through Hole | 8.60mm | Active | ROHS3 Compliant |
| LTL2R3KG | Lite-On Inc. | Green | Diffused | 5mm, T-1 3/4 | 2.1V | 20mA | 180mcd | 40° | 572nm | 575nm | Through Hole | 8.70mm | Active | ROHS3 Compliant |
| SLR-56MG3F | Rohm Semiconductor | Green | Diffused | 5mm, T-1 3/4 | 2.1V | 10mA | 16mcd | 40° | 572nm | — | Through Hole | 8.90mm | Not For New Designs | ROHS3 Compliant |
| SSL-LX5093GD | Lumex Opto/Components Inc. | Green | Diffused | 5mm, T-1 3/4 | 2.2V | 20mA | 30mcd | 60° | — | 565nm | Through Hole | 8.60mm | Active | ROHS3 Compliant |
Engineering Selection Recommendations
Preferred Substitutes (Active Product Status):
LTL-4233 (Lite-On Inc.) provides the closest electrical and mechanical match to the TLHG5401. Both parts share identical T-1 3/4 form factor, 10mA test current, 2.1V forward voltage, and 569nm dominant wavelength. Height differential is minimal (8.60mm vs 12.80mm). This part is actively produced and ROHS3 compliant.
SSL-LX5093GD (Lumex Opto/Components Inc.) offers equivalent T-1 3/4 packaging with matching 60° viewing angle and 565nm peak wavelength. Forward voltage is 2.2V and test current is 20mA. This part maintains active production status and full ROHS3 compliance.
LTL2R3KG (Lite-On Inc.) provides T-1 3/4 form factor compatibility with higher brightness (180mcd) and 2.1V forward voltage. Suitable for applications where increased luminous intensity is acceptable. Actively produced and ROHS3 compliant.
5219674F (Dialight) offers active production status with 569nm dominant wavelength matching and 60° viewing angle. Lens size is 4.75mm diameter with 8.21mm height. Forward voltage is 2.1V at 20mA test current.
Secondary Substitutes (Restricted Product Status):
4300H5LC (Visual Communications Company - VCC) is marked "Not For New Designs" and should be used only for legacy system maintenance or repair applications where original part specifications are mandatory.
SLR-56MG3F (Rohm Semiconductor) is marked "Not For New Designs" and should be reserved for existing product support only.
Incompatible Options:
HLMP-3507-D00B2 and HLMP-3680-B00B2 (Broadcom Limited) feature right-angle mounting configuration, which is mechanically incompatible with radial through-hole applications. HLMP-3680-B00B2 operates at 5V, exceeding the TLHG5401 voltage specification.
151051VS04000 (Würth Elektronik) uses 5mm round form factor rather than T-1 3/4 package, creating potential mechanical fit issues in applications designed for the original part's 12.80mm height.
Frequently Asked Questions (FAQ)
Q: Can I use LTL-4233 as a direct replacement for TLHG5401?
A: LTL-4233 is mechanically and electrically compatible. Both parts use T-1 3/4 radial through-hole packaging, operate at approximately 2.1V forward voltage, and emit green light at 569nm dominant wavelength. The primary difference is test current (10mA for both) and brightness (19mcd vs 12mcd). LTL-4233 is actively produced and ROHS3 compliant.
Q: What is the difference between "Wavelength - Dominant" and "Wavelength - Peak"?
A: Wavelength - Dominant represents the primary color perception wavelength of the LED. Wavelength - Peak indicates the spectral peak of the LED's emission curve. Both values are provided in the specifications; either can be used for color matching purposes in indicator applications.
Q: Why are some substitute parts marked "Not For New Designs"?
A: Parts marked "Not For New Designs" are in end-of-life or obsolescence phases. Manufacturers recommend these parts only for maintenance, repair, or legacy product support. New designs should use actively produced alternatives.
Q: Can I use HLMP-3507-D00B2 instead of TLHG5401?
A: HLMP-3507-D00B2 features right-angle mounting, whereas TLHG5401 uses radial through-hole mounting. These are mechanically incompatible configurations. Right-angle packages are designed for circuit board edge mounting, not vertical through-hole insertion. This part is not suitable as a substitute.
Q: What does "T-1 3/4" mean?
A: T-1 3/4 refers to the LED package size designation. "T" indicates tubular shape, and "1 3/4" specifies the diameter in eighths of an inch (approximately 5.56mm). This is a standard through-hole LED form factor.
Q: Are all substitute parts ROHS3 compliant?
A: All listed substitute parts are ROHS3 compliant, matching the TLHG5401 compliance status. This ensures compatibility with environmental and regulatory requirements.
Q: What viewing angle should I select?
A: The TLHG5401 has a 60° viewing angle. Substitute parts with 50° to 60° viewing angles (LTL-307G, SSL-LX5093GD, 5219674F) provide equivalent light distribution. Parts with narrower viewing angles (36° to 40°) concentrate light in a tighter cone, suitable for applications requiring directional indication.
Q: Can I use a higher brightness LED as a substitute?
A: Yes, if circuit design accommodates increased brightness. LTL2R3KG (180mcd) and 151051VS04000 (140mcd) provide significantly higher brightness than TLHG5401 (12mcd). Verify that series resistor values and power supply design can handle the increased current draw without affecting circuit performance.
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