TL8012-S3024TM Equivalent & Substitute Parts

Part Overview

The TL8012-S3024TM is an interlock solenoid release manufactured by Omron Automation and Safety, classified as a 5PST panel disconnect switch with dual voltage supply capability (24VAC/DC). This component is designated as obsolete, making identification of functionally equivalent alternatives essential for system maintenance and component procurement. The part operates within industrial control applications requiring reliable solenoid-actuated release mechanisms with IP67 environmental protection.

Substiute Parts

TL8012-S3024TM
Omron Automation and SafetyIn Stock: 874TL8012-S3024TM Datasheet
TL8012-S3024TM
Current Part
D4JL-2NFA-D5
Omron Automation and SafetyIn Stock: 703D4JL-2NFA-D5 Datasheet
D4JL-2NFA-D5
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Key Parameters

Parameter TL8012-S3024TM
Manufacturer Omron Automation and Safety
Type Solenoid Release
Circuit Configuration 5PST-4NC/1NO
Current Rating (AC) 5A
Current Rating (DC) 2A
Voltage Rating 100VAC, 24VDC
Supply Voltage 24VAC/DC
Holding Force 204kgf
Actuator Type Panel Disconnect
Termination Screw Terminal
Conduit Thread Size M20 x3
Operating Temperature -20°C ~ 60°C
Ingress Protection IP67
Approval Agencies CE, cULus
Product Status Obsolete

Substitute Part Grouping Explanation

Substitution of the TL8012-S3024TM is constrained by the following critical parameters: solenoid release type, panel disconnect actuator configuration, screw terminal termination, IP67 ingress protection rating, and dual voltage supply capability (24VAC/DC). The D4JL-2NFA-D5 qualifies as a functional substitute based on shared manufacturer origin, identical actuator type, matching termination style, equivalent environmental protection rating, and compatible supply voltage specification. Both components are manufactured by Omron Automation and Safety and maintain the same ingress protection classification and termination methodology.

Differences in circuit configuration (5PST-4NC/1NO versus 3PST-2NC/1NO x 2), current ratings, voltage ratings, holding force, conduit thread size, and operating temperature range represent design variations that must be evaluated against specific application requirements. The D4JL-2NFA-D5 maintains active product status, providing ongoing manufacturer support and availability advantages over the obsolete TL8012-S3024TM.

Parameter Comparison

Parameter TL8012-S3024TM D4JL-2NFA-D5
Manufacturer Omron Automation and Safety Omron Automation and Safety
Type Solenoid Release Solenoid Release
Actuator Type Panel Disconnect Panel Disconnect
Termination Style Screw Terminal Screw Terminal
Supply Voltage 24VAC/DC 24VDC
Ingress Protection IP67 IP67
Approval Agencies CE, cULus CCC, CE, cULus, TUV
Product Status Obsolete Active
Circuit Configuration 5PST-4NC/1NO 3PST-2NC/1NO x 2
Current Rating (AC) 5A 3A
Current Rating (DC) 2A 270mA
Voltage Rating 100VAC, 24VDC 240VAC, 250VDC
Holding Force 204kgf 306kgf
Conduit Thread Size M20 x3 G1/2 x2
Operating Temperature -20°C ~ 60°C -10°C ~ 55°C

Engineering Selection Recommendations

The D4JL-2NFA-D5 represents the identified substitute for the obsolete TL8012-S3024TM based on functional equivalence in solenoid release design, panel disconnect actuation, and screw terminal configuration. Both components share identical manufacturer origin and IP67 environmental protection classification.

Selection of the D4JL-2NFA-D5 provides the advantage of active product status with ongoing manufacturer availability and support. The substitute component carries expanded approval agency certifications (CCC, CE, cULus, TUV) compared to the original part (CE, cULus), and includes RoHS3 compliance and REACH affected status documentation.

Application-specific evaluation is required for the following parameter differences: circuit configuration variance (5PST-4NC/1NO to 3PST-2NC/1NO x 2), reduced AC current capacity (5A to 3A), reduced DC current capacity (2A to 270mA), increased holding force (204kgf to 306kgf), modified conduit thread size (M20 x3 to G1/2 x2), and narrowed operating temperature range (-20°C ~ 60°C to -10°C ~ 55°C). These variations must be assessed against the electrical load requirements, mechanical mounting constraints, and environmental operating conditions of the target application.

Frequently Asked Questions (FAQ)

Q: Can the D4JL-2NFA-D5 directly replace the TL8012-S3024TM in existing installations?

A: Direct replacement requires verification of three critical factors: circuit configuration compatibility (the substitute provides 3PST-2NC/1NO x 2 versus the original 5PST-4NC/1NO), current capacity sufficiency (3A AC and 270mA DC versus 5A AC and 2A DC), and mechanical mounting compatibility (G1/2 x2 conduit thread versus M20 x3). Physical installation may require adapter components or mounting modifications.

Q: What are the key substitution criteria for this solenoid release category?

A: Substitution eligibility is determined by: solenoid release type classification, panel disconnect actuator configuration, screw terminal termination methodology, IP67 ingress protection rating, and 24VDC supply voltage compatibility. Manufacturer origin (Omron Automation and Safety) ensures design consistency and documentation availability.

Q: How do the holding force differences affect application suitability?

A: The D4JL-2NFA-D5 provides increased holding force (306kgf versus 204kgf). Applications requiring the original holding force specification must confirm that the higher force value does not create mechanical interference or excessive load conditions in the target system.

Q: Are there packaging or inventory considerations for the substitute part?

A: The D4JL-2NFA-D5 is supplied in bulk packaging, whereas the original part packaging specification is not provided. Procurement quantities and storage requirements should be evaluated based on application demand and inventory management protocols.

Q: What compliance advantages does the substitute part provide?

A: The D4JL-2NFA-D5 includes RoHS3 compliance certification and REACH affected status documentation, providing enhanced regulatory alignment for applications subject to environmental and hazardous substance restrictions. Expanded approval agency certifications (CCC, CE, cULus, TUV) offer broader geographic and industry standard recognition.

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