THS25R10J Equivalent & Substitute Parts

Part Overview

The THS25R10J is a 100 mOhms ±5% 25W wirewound chassis mount resistor manufactured by TE Connectivity Passive Product. This component is designed for high-power applications requiring precision resistance in a compact aluminum-housed form factor with flanged mounting. The part is currently Active in product status with 1138 pieces available in stock. Substitute parts are identified when equivalent electrical specifications, mechanical dimensions, and compliance certifications align with the original component, enabling direct replacement in circuit designs without performance degradation.

Substiute Parts

THS25R10J
TE Connectivity Passive ProductIn Stock: 1234THS25R10J Datasheet
THS25R10J
Current Part
HSA25R10J
TE Connectivity Passive ProductIn Stock: 1194HSA25R10J Datasheet
HSA25R10J
Parametric Equivalent

Key Parameters

Parameter Value
Resistance 100 mOhms
Tolerance ±5%
Power Rating 25W
Composition Wirewound
Temperature Coefficient ±50ppm/°C
Operating Temperature Range -55°C to 200°C
Housing Type Aluminum
Mounting Feature Flanges
Lead Style Solder Lugs
Package Type Axial, Box
Dimensions 1.142" L x 1.102" W x 0.591" H (29.00mm x 28.00mm x 15.00mm)
RoHS Status ROHS3 Compliant

Substitute Part Grouping Explanation

Substitution eligibility for the THS25R10J is determined by strict equivalence across the following critical parameters:

Electrical Specifications: Resistance value (100 mOhms), tolerance (±5%), power rating (25W), composition (wirewound), and temperature coefficient (±50ppm/°C) must be identical.

Thermal Performance: Operating temperature range (-55°C to 200°C) must be maintained.

Mechanical Compatibility: Housing type (aluminum), mounting feature (flanges), lead style (solder lugs), package configuration (axial, box), and physical dimensions (1.142" L x 1.102" W x 0.591" H) must match exactly.

Compliance & Certification: RoHS3 compliance status is required for substitution eligibility.

The HSA25R10J meets all substitution criteria and is classified as a parametric equivalent.

Parameter Comparison

Parameter THS25R10J HSA25R10J Match Status
Manufacturer TE Connectivity Passive Product TE Connectivity Passive Product Identical
Resistance 100 mOhms 100 mOhms Identical
Tolerance ±5% ±5% Identical
Power Rating 25W 25W Identical
Composition Wirewound Wirewound Identical
Temperature Coefficient ±50ppm/°C ±50ppm/°C Identical
Operating Temperature -55°C to 200°C -55°C to 200°C Identical
Housing Type Aluminum Aluminum Identical
Mounting Feature Flanges Flanges Identical
Lead Style Solder Lugs Solder Lugs Identical
Package Type Axial, Box Axial, Box Identical
Dimensions 1.142" L x 1.102" W x 0.591" H 1.142" L x 1.102" W x 0.591" H Identical
RoHS Status ROHS3 Compliant ROHS3 Compliant Identical
Product Status Active Active Identical
Packaging Tray Tray Identical

Engineering Selection Recommendations

Both THS25R10J and HSA25R10J are Active products manufactured by TE Connectivity Passive Product with full ROHS3 compliance. Selection between these components is based on inventory availability and supply chain considerations rather than technical performance differences.

The THS25R10J (1138 pieces in stock) and HSA25R10J (1148 pieces in stock) are functionally interchangeable for all circuit applications requiring a 100 mOhms ±5% 25W wirewound chassis mount resistor with flanged mounting and solder lug termination.

Both components satisfy regulatory requirements under ROHS3 and are classified as EAR99 for export control purposes. Selection should prioritize component availability and lead time requirements from your supply chain.

Frequently Asked Questions (FAQ)

Q: Can HSA25R10J be used as a direct replacement for THS25R10J?

A: Yes. The HSA25R10J is a parametric equivalent with identical electrical specifications (100 mOhms ±5%, 25W), mechanical dimensions (1.142" L x 1.102" W x 0.591" H), mounting configuration (flanged solder lugs), and compliance certifications (ROHS3). Direct substitution is supported without circuit modification.

Q: Are there differences in the series designation between these parts?

A: The THS25R10J belongs to the THS and CGS series, while the HSA25R10J belongs to the HS and CGS series. Both share the CGS series classification. The series designation reflects internal TE Connectivity product line organization and does not affect electrical or mechanical compatibility.

Q: What is the significance of the base product numbers THS25 and HSA25?

A: The base product numbers identify the resistor platform within TE Connectivity's product portfolio. THS25 and HSA25 represent different product lines within the same manufacturer, but both deliver identical performance for the 100 mOhms 25W specification.

Q: Are the packaging and lead configurations identical?

A: Yes. Both components use Tray packaging, Axial Box case configuration, and Solder Lugs for termination. Physical dimensions and mounting features are identical, ensuring compatibility with existing PCB layouts and assembly processes.

Q: What is the operating temperature range for both parts?

A: Both THS25R10J and HSA25R10J operate across -55°C to 200°C with a temperature coefficient of ±50ppm/°C, providing equivalent thermal performance for high-temperature applications.

Q: Are there any compliance or regulatory differences?

A: Both components are ROHS3 compliant and classified as EAR99 for export control. REACH status differs slightly (THS25R10J is REACH Unaffected; HSA25R10J is Vendor Undefined), but this does not affect component selection for standard applications.

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