SJ-3535 Equivalent & Substitute Parts Reference

Part Overview

The SJ-3535 is a 4.6mm stereo barrel connector (phone jack) manufactured by CUI Devices, designed for headphone and audio applications. This right-angle, panel-mount connector features three conductors (TRS configuration) with solder termination and is currently in active production with 826 units in stock.

Substitute parts are identified when they maintain electrical compatibility (connector type, signal configuration, mating diameter, contact count) and mechanical compatibility (mounting type, termination method, panel hole size) while potentially offering different packaging, availability, or operational advantages.

Substiute Parts

SJ-3535
CUI DevicesIn Stock: 878SJ-3535 Datasheet
SJ-3535
Current Part
SJ1-3535
CUI DevicesIn Stock: 2582SJ1-3535 Datasheet
SJ1-3535
Similar

Key Parameters

Parameter SJ-3535
Connector Type Phone Jack (Stereo)
Mating Diameter 4.60mm (0.141", 1/8", Mini Plug)
Signal Configuration Stereo (3 Conductor, TRS)
Number of Contacts 3 Conductors, 5 Contacts
Mounting Type Panel Mount, Through Hole, Right Angle
Termination Solder
Panel Hole Size 0.236" (5.99mm)
Thread Size M6
Voltage Rating 16VDC
Current Rating 1 A
Operating Temperature -25°C ~ 85°C

Substitute Part Grouping Explanation

The SJ1-3535 qualifies as a direct substitute for the SJ-3535 based on the following critical parameters:

  • Connector Type & Signal Configuration: Both are stereo phone jacks with identical 3-conductor TRS configuration
  • Mating Diameter: Both accept 4.60mm (0.141", 1/8") mini plugs
  • Contact Count: Both feature 3 conductors and 5 contacts
  • Mounting & Termination: Both are panel-mount, through-hole, right-angle connectors with solder termination
  • Mechanical Interface: Both share identical panel hole size (0.236" / 5.99mm) and M6 thread size
  • Electrical Ratings: Both rated for 16VDC and 1A current
  • Operating Range: Both operate across -25°C to 85°C

The primary differences are packaging (Tray vs. standard) and series designation (SJ1 vs. SJ), with no impact on electrical or mechanical compatibility.

Parameter Comparison

Parameter SJ-3535 SJ1-3535 Compatibility
Connector Type Phone Jack (Stereo) Phone Jack (Stereo) Identical
Mating Diameter 4.60mm (0.141", 1/8") 4.60mm (0.141", 1/8") Identical
Signal Configuration Stereo (3 Conductor, TRS) Stereo (3 Conductor, TRS) Identical
Number of Contacts 3 Conductors, 5 Contacts 3 Conductors, 5 Contacts Identical
Mounting Type Panel Mount, Through Hole, Right Angle Panel Mount, Through Hole, Right Angle Identical
Termination Solder Solder Identical
Panel Hole Size 0.236" (5.99mm) 0.236" (5.99mm) Identical
Thread Size M6 M6 Identical
Voltage Rating 16VDC 16VDC Identical
Current Rating 1 A 1 A Identical
Operating Temperature -25°C ~ 85°C -25°C ~ 85°C Identical
Packaging Standard Tray Different
Product Status Active Active Both Active
RoHS Compliance Not specified ROHS3 Compliant SJ1-3535 certified

Engineering Selection Recommendations

Both the SJ-3535 and SJ1-3535 are active production components from CUI Devices with full electrical and mechanical compatibility. Selection between these parts should be based on:

  • Availability: SJ1-3535 has higher inventory (2518 units) compared to SJ-3535 (826 units)
  • Packaging Requirements: SJ1-3535 is supplied in Tray packaging; verify packaging compatibility with assembly processes
  • Compliance Certification: SJ1-3535 carries explicit ROHS3 compliance certification; use this variant if regulatory documentation is required
  • Series Continuity: If design documentation specifies the SJ series, SJ-3535 maintains series consistency; if SJ1 series is acceptable, SJ1-3535 is interchangeable

Both connectors include mounting hardware and thread lock features. No performance degradation occurs when substituting between these parts.

Frequently Asked Questions (FAQ)

Q: Can SJ1-3535 be used as a direct replacement for SJ-3535 in existing designs?

A: Yes. Both connectors share identical electrical ratings (16VDC, 1A), mechanical dimensions (panel hole 0.236", M6 thread), and signal configuration (3-conductor TRS stereo). No circuit modifications are required.

Q: What is the difference between SJ-3535 and SJ1-3535?

A: The primary differences are series designation (SJ vs. SJ1), packaging format (standard vs. Tray), and explicit RoHS3 certification on the SJ1-3535. Electrical and mechanical specifications are identical.

Q: Are the panel mounting dimensions identical?

A: Yes. Both connectors use 0.236" (5.99mm) panel hole size and M6 thread size, ensuring identical panel cutout and mounting requirements.

Q: Does packaging affect connector performance?

A: No. Tray packaging (SJ1-3535) and standard packaging (SJ-3535) do not affect electrical or mechanical performance. Packaging selection depends on assembly process requirements and inventory management.

Q: Which part should be selected for new designs?

A: Either part is suitable for new designs. SJ1-3535 is recommended if RoHS3 compliance documentation is required or if higher inventory availability is a priority. SJ-3535 is appropriate if series designation consistency with existing component libraries is necessary.

Q: Are both parts rated for the same operating temperature range?

A: Yes. Both SJ-3535 and SJ1-3535 operate across -25°C to 85°C with identical voltage and current ratings.

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