RER60FR100MCSL Equivalent & Substitute Parts

Part Overview

The RER60FR100MCSL is a 100 mOhms ±1% 5W wirewound chassis mount resistor manufactured by Vishay Dale, qualified to military standard MIL-PRF-39009. This component is designed for high-reliability applications requiring precision current-sensing or load-balancing functions in military and aerospace environments. The part is currently active in production with 697 units in stock. Substitute parts are identified when inventory constraints, lead time requirements, or specific compliance certifications necessitate alternative sourcing while maintaining electrical and mechanical compatibility.

Substiute Parts

RER60FR100MCSL
Vishay DaleIn Stock: 745RER60FR100MCSL Datasheet
RER60FR100MCSL
Current Part
RER60FR100RC02
Vishay DaleIn Stock: 861RER60FR100RC02 Datasheet
RER60FR100RC02
Parametric Equivalent

Key Parameters

Parameter Value
Resistance 100 mOhms
Tolerance ±1%
Power Rating 5W
Composition Wirewound
Temperature Coefficient ±100 ppm/°C
Operating Temperature Range -55°C to +250°C
Housing Type Aluminum
Mounting Feature Flanges
Lead Style Solder Lugs
Package Type Axial, Box
Series MIL-PRF-39009, RER60

Substitute Part Grouping Explanation

Substitution eligibility for the RER60FR100MCSL is determined by strict equivalence across the following critical parameters:

  • Resistance value: 100 mOhms
  • Tolerance: ±1%
  • Power rating: 5W
  • Composition: Wirewound
  • Temperature coefficient: ±100 ppm/°C
  • Operating temperature range: -55°C to +250°C
  • Housing material: Aluminum
  • Mounting configuration: Flanges with solder lugs
  • Package classification: Axial, Box
  • Military qualification: MIL-PRF-39009 series

The RER60FR100RC02 meets all electrical and mechanical parameters required for direct substitution. Both parts are manufactured by Vishay Dale within the RER60 military series and share identical dimensional specifications (0.600" L × 0.646" W, 15.24mm × 16.41mm).

Parameter Comparison

Parameter RER60FR100MCSL RER60FR100RC02 Match
Manufacturer Vishay Dale Vishay Dale Yes
Resistance 100 mOhms 100 mOhms Yes
Tolerance ±1% ±1% Yes
Power Rating 5W 5W Yes
Composition Wirewound Wirewound Yes
Temperature Coefficient ±100 ppm/°C ±100 ppm/°C Yes
Operating Temperature -55°C to +250°C -55°C to +250°C Yes
Housing Type Aluminum Aluminum Yes
Mounting Feature Flanges Flanges Yes
Lead Style Solder Lugs Solder Lugs Yes
Package Type Axial, Box Axial, Box Yes
Series MIL-PRF-39009, RER60 MIL-PRF-39009, RER60 Yes
Product Status Active Active Yes
Failure Rate M (1%) R (0.01%) Compatible
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited) Yes
ECCN EAR99 EAR99 Yes
HTSUS Code 8533.21.0080 8533.21.0080 Yes

Engineering Selection Recommendations

Both the RER60FR100MCSL and RER60FR100RC02 are active production components qualified to MIL-PRF-39009 military standards. Selection between these parts should be based on the following factors:

RER60FR100MCSL is appropriate for applications where standard military failure rate classification (M, 1%) is acceptable and current inventory availability (697 units) supports project timelines.

RER60FR100RC02 is appropriate for high-reliability applications requiring lower failure rate performance (R, 0.01%) and where REACH compliance status is a procurement requirement. This part carries enhanced reliability certification and is available with 793 units in stock.

Both parts are RoHS non-compliant and carry identical export classification (EAR99). Selection does not require design modification or re-qualification when substituting between these two part numbers within the same application.

Frequently Asked Questions (FAQ)

Q: Can RER60FR100RC02 be used as a direct replacement for RER60FR100MCSL?

A: Yes. Both parts are electrically and mechanically identical across all specified parameters. The RER60FR100RC02 features a lower failure rate classification (R vs. M) and REACH compliance status, making it suitable for direct substitution without circuit redesign.

Q: What is the difference in failure rate between these parts?

A: The RER60FR100MCSL carries a failure rate of M (1%), while the RER60FR100RC02 carries a failure rate of R (0.01%). The R classification indicates higher reliability performance and is appropriate for mission-critical applications.

Q: Are there any dimensional differences between these parts?

A: No. Both parts share identical dimensions: 0.600" L × 0.646" W (15.24mm × 16.41mm) with a maximum seated height of 0.335" (8.51mm). Mounting configuration, lead style, and package type are identical.

Q: What compliance certifications apply to both parts?

A: Both parts are qualified to MIL-PRF-39009 military standard, carry EAR99 export classification, and are assigned HTSUS code 8533.21.0080. Both are RoHS non-compliant. The RER60FR100RC02 additionally carries REACH compliance status.

Q: Can these parts be used interchangeably in existing designs?

A: Yes. No PCB layout modifications, thermal management adjustments, or electrical parameter re-evaluation are required when substituting between these part numbers. Both maintain identical electrical performance across the full operating temperature range of -55°C to +250°C.

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