RE96MSD 96 Position DIN Connector Header Equivalent & Substitute Parts

Part Overview

The RE96MSD is a 96 position DIN connector header manufactured by Vector Electronics, designed for backplane applications requiring through-hole solder termination. This connector features male pins with gold plating and is rated for -55°C to 125°C operation. The part is currently active in production and RoHS3 compliant.

Equivalent and substitute parts are identified to provide design flexibility, support supply chain continuity, and accommodate specific application requirements such as alternative termination methods, enhanced current ratings, or different insulation materials.

Substiute Parts

RE96MSD
Vector ElectronicsIn Stock: 826RE96MSD Datasheet
RE96MSD
Current Part
536019-5
TE Connectivity AMP ConnectorsIn Stock: 1469536019-5 Datasheet
536019-5
MFR Recommended
PCN10-96P-2.54DSA(72)
Hirose Electric Co LtdIn Stock: 1227PCN10-96P-2.54DSA(72) Datasheet
PCN10-96P-2.54DSA(72)
MFR Recommended

Key Parameters

Parameter Value
Number of Positions 96
Pitch 0.100" (2.54mm)
Number of Rows 3
Connector Type Header, Male Pins
Mounting Type Through Hole
Contact Finish Gold
Operating Temperature Range -55°C ~ 125°C
Level/Class 2

Substitute Part Grouping Explanation

Substitution eligibility for the RE96MSD is determined by the following critical parameters:

Primary Matching Criteria:

  • 96 position count
  • 0.100" (2.54mm) pitch
  • 3-row configuration
  • Male pin connector type
  • Through-hole mounting
  • Gold contact finish
  • Level/Class 2 rating

Secondary Considerations:

  • Termination method (solder vs. press-fit)
  • Operating temperature range
  • Current rating capacity
  • Insulation material composition
  • RoHS and REACH compliance status

Two substitute parts meet the primary matching criteria with variations in secondary parameters:

536019-5 (TE Connectivity AMP Connectors): Matches all primary criteria but uses press-fit termination instead of solder, operates within the same temperature range, and features polyester glass-filled insulation. This part is RoHS non-compliant and REACH affected.

PCN10-96P-2.54DSA(72) (Hirose Electric Co Ltd): Matches all primary criteria with solder termination identical to the main part. Operates at -55°C to 85°C (narrower range), supports 2A current rating (versus 1A for RE96MSD), and features PBT insulation. This part is RoHS3 compliant and REACH unaffected.

Parameter Comparison

Parameter RE96MSD (Vector Electronics) 536019-5 (TE Connectivity) PCN10-96P-2.54DSA(72) (Hirose)
Manufacturer Part Number RE96MSD 536019-5 PCN10-96P-2.54DSA(72)
Number of Positions 96 96 96
Pitch 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm)
Number of Rows 3 3 3
Connector Type Header, Male Pins Plug, Male Pins Header, Male Pins
Mounting Type Through Hole Through Hole Through Hole
Termination Solder Press-Fit Solder
Contact Finish Gold Gold Gold
Contact Finish Thickness 10.0µin (0.25µm) Not specified 8.00µin (0.203µm)
Operating Temperature -55°C ~ 125°C -55°C ~ 125°C -55°C ~ 85°C
Current Rating 1A Not specified 2A
Insulation Material Polycarbonate, Glass Filled Polyester, Glass Filled Polybutylene Terephthalate (PBT)
Level/Class 2 2 Not specified
RoHS Status ROHS3 Compliant RoHS non-compliant ROHS3 Compliant
REACH Status REACH Unaffected REACH Affected REACH Unaffected
Product Status Active Active Active

Engineering Selection Recommendations

RE96MSD Selection Criteria: Select the RE96MSD when applications require solder termination, polycarbonate insulation, RoHS3 compliance, and REACH unaffected status. This part supports the full -55°C to 125°C temperature range and is suitable for designs requiring 1A current per contact.

536019-5 Selection Criteria: The 536019-5 is applicable when press-fit termination is preferred over solder attachment and when the full -55°C to 125°C operating range is required. This part is not suitable for applications with RoHS3 or REACH compliance mandates. The press-fit termination method eliminates soldering processes and may reduce assembly time in high-volume production environments.

PCN10-96P-2.54DSA(72) Selection Criteria: Select the PCN10-96P-2.54DSA(72) when applications require solder termination, RoHS3 compliance, REACH unaffected status, and higher current capacity (2A per contact). This part is suitable for designs operating within the -55°C to 85°C temperature range. PBT insulation provides enhanced mechanical properties compared to polycarbonate.

All three parts are active products with current manufacturing status and identical 96-position, 2.54mm pitch, 3-row configurations suitable for backplane connector applications.

Frequently Asked Questions (FAQ)

Q: Can the 536019-5 be used as a direct replacement for the RE96MSD in existing PCB designs?

A: The 536019-5 shares the same 96-position, 2.54mm pitch, and 3-row configuration, making it mechanically compatible. However, the press-fit termination method differs from the RE96MSD's solder termination. PCB pad design and assembly processes must accommodate press-fit requirements. Additionally, RoHS3 and REACH compliance status differs between the two parts.

Q: What is the difference between header and plug connector types in this product category?

A: The RE96MSD and PCN10-96P-2.54DSA(72) are headers (receptacles), while the 536019-5 is a plug (male connector). In DIN connector terminology, headers mount on PCBs and accept mating plugs. Both connector types feature male pins in this specification.

Q: Does the PCN10-96P-2.54DSA(72) operate at the same temperature range as the RE96MSD?

A: No. The RE96MSD operates from -55°C to 125°C, while the PCN10-96P-2.54DSA(72) operates from -55°C to 85°C. Applications requiring the full 125°C upper temperature limit must use the RE96MSD or 536019-5.

Q: What are the compliance implications of selecting the 536019-5?

A: The 536019-5 is RoHS non-compliant and REACH affected. Applications subject to RoHS3 or REACH regulatory requirements cannot use this part. The RE96MSD and PCN10-96P-2.54DSA(72) are both RoHS3 compliant and REACH unaffected.

Q: How does current rating affect part selection?

A: The RE96MSD supports 1A per contact, while the PCN10-96P-2.54DSA(72) supports 2A per contact. The 536019-5 current rating is not specified. Applications requiring current capacity exceeding 1A per contact should specify the PCN10-96P-2.54DSA(72).

Q: What packaging formats are available for these parts?

A: The RE96MSD is supplied in bulk packaging. The 536019-5 is supplied in bulk packaging. The PCN10-96P-2.54DSA(72) is supplied in tray packaging. Packaging selection affects handling, storage, and automated assembly compatibility.

Q: Are all three parts suitable for backplane connector applications?

A: Yes. All three parts are classified as backplane connectors with 96-position DIN configurations, 2.54mm pitch, and 3-row layouts. They are suitable for backplane interconnect applications requiring these specifications.

Request Quote (Ships tomorrow)