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RC5025J161CS Equivalent & Substitute Parts Reference
Part Overview
The RC5025J161CS is a 160 Ohms ±5% thick film chip resistor manufactured by Samsung Electro-Mechanics, rated at 0.667W (2/3W) in a 2010 (5025 Metric) package. This component is classified as Active product status with full RoHS3 compliance and MSL Level 1 moisture sensitivity rating. Substitute parts are identified when equivalent electrical specifications and mechanical compatibility are maintained across the 2010 package format, allowing for direct board-level replacement or design optimization based on application requirements.
Substiute Parts
Key Parameters
| Parameter | Value | Specification Type |
|---|---|---|
| Resistance | 160 Ohms | Electrical |
| Tolerance | ±5% | Electrical |
| Power Rating | 0.667W (2/3W) | Electrical |
| Composition | Thick Film | Material |
| Package / Case | 2010 (5025 Metric) | Mechanical |
| Temperature Coefficient | ±100ppm/°C | Electrical |
| Operating Temperature Range | -55°C ~ 155°C | Environmental |
| Moisture Sensitivity Level | MSL 1 (Unlimited) | Environmental |
| RoHS Status | ROHS3 Compliant | Compliance |
Substitute Part Grouping Explanation
Substitution eligibility for the RC5025J161CS is determined by strict adherence to the following criteria:
Primary Substitution Criteria:
- Resistance value: 160 Ohms (exact match required)
- Package format: 2010 (5025 Metric) (exact match required)
- Composition: Thick Film (exact match required)
- Operating temperature range: -55°C ~ 155°C (minimum requirement)
- Temperature coefficient: ±100ppm/°C (exact match required)
- RoHS3 compliance (minimum requirement)
- MSL Level 1 (minimum requirement)
Secondary Compatibility Parameters:
- Tolerance: ±5% or tighter (±1% acceptable as upgrade)
- Power rating: 0.667W minimum (0.75W acceptable as upgrade)
- Termination count: 2 (exact match required)
Substitute parts are classified into two categories: Upgrade parts offer improved electrical specifications (tighter tolerance or higher power rating) while maintaining full compatibility; Similar parts meet all primary criteria with potential minor variations in non-critical dimensions.
Parameter Comparison
| Parameter | RC5025J161CS (Main) | AC2010FK-07160RL (Upgrade) | RC2010JK-07160RL (Upgrade) | RMCF2010FT160R (Similar) |
|---|---|---|---|---|
| Manufacturer | Samsung Electro-Mechanics | YAGEO | YAGEO | Stackpole Electronics Inc |
| Resistance | 160 Ohms | 160 Ohms | 160 Ohms | 160 Ohms |
| Tolerance | ±5% | ±1% | ±5% | ±1% |
| Power Rating | 0.667W (2/3W) | 0.75W (3/4W) | 0.75W (3/4W) | 0.75W (3/4W) |
| Composition | Thick Film | Thick Film | Thick Film | Thick Film |
| Package / Case | 2010 (5025 Metric) | 2010 (5025 Metric) | 2010 (5025 Metric) | 2010 (5025 Metric) |
| Temperature Coefficient | ±100ppm/°C | ±100ppm/°C | ±100ppm/°C | ±100ppm/°C |
| Operating Temperature | -55°C ~ 155°C | -55°C ~ 155°C | -55°C ~ 155°C | -55°C ~ 155°C |
| Moisture Resistant | Yes | Yes | Yes | No |
| Automotive AEC-Q200 | No | Yes | No | Yes |
| MSL Rating | MSL 1 | MSL 1 | MSL 1 | MSL 1 |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Product Status | Active | Active | Active | Active |
| Number of Terminations | 2 | 2 | 2 | 2 |
Engineering Selection Recommendations
AC2010FK-07160RL (YAGEO) - Upgrade Substitute: This part provides improved tolerance specification (±1% versus ±5%) and increased power rating (0.75W versus 0.667W) within the identical 2010 package footprint. Automotive AEC-Q200 qualification is included. All compliance requirements (RoHS3, MSL 1) are met. Direct substitution is supported for applications requiring enhanced precision or thermal margin.
RC2010JK-07160RL (YAGEO) - Upgrade Substitute: This part maintains the original ±5% tolerance specification while providing increased power rating (0.75W versus 0.667W) in the 2010 package. Moisture resistance is confirmed. RoHS3 and MSL 1 compliance are maintained. Direct substitution is supported for applications requiring additional thermal headroom without tolerance modification.
RMCF2010FT160R (Stackpole Electronics Inc) - Similar Substitute: This part offers ±1% tolerance and 0.75W power rating with Automotive AEC-Q200 qualification in the 2010 package. Moisture resistance specification is not explicitly provided in the component data. RoHS3 and MSL 1 compliance are confirmed. Substitution is supported for automotive-grade applications; moisture resistance verification is required for non-automotive use cases.
Frequently Asked Questions (FAQ)
Q: Can AC2010FK-07160RL replace RC5025J161CS in any application? A: AC2010FK-07160RL is a direct substitute with improved specifications. The ±1% tolerance is tighter than the original ±5%, and the 0.75W power rating exceeds the 0.667W requirement. Both parts share identical package dimensions (2010), temperature range (-55°C ~ 155°C), and compliance certifications (RoHS3, MSL 1). Substitution is valid for all applications where the original part is specified.
Q: What is the difference between the two YAGEO upgrade options? A: AC2010FK-07160RL provides ±1% tolerance with Automotive AEC-Q200 qualification, while RC2010JK-07160RL maintains ±5% tolerance without automotive certification. Both offer 0.75W power rating. Selection depends on tolerance requirements and automotive qualification necessity for the application.
Q: Is RMCF2010FT160R suitable for moisture-sensitive applications? A: RMCF2010FT160R carries MSL 1 rating and RoHS3 compliance. However, moisture resistance is not explicitly stated in the provided component specifications. For applications requiring confirmed moisture resistance, AC2010FK-07160RL or RC2010JK-07160RL are recommended as both explicitly specify moisture-resistant composition.
Q: Are all substitute parts available in the same packaging format? A: All substitute parts are available in 2010 (5025 Metric) package format, matching the original RC5025J161CS. AC2010FK-07160RL and RC2010JK-07160RL are supplied in Tape & Reel (TR) format. Packaging format compatibility must be verified against board assembly equipment specifications.
Q: Can I use a substitute part with higher power rating in a design rated for 0.667W? A: Yes. Substitute parts with 0.75W rating (AC2010FK-07160RL, RC2010JK-07160RL, RMCF2010FT160R) exceed the original 0.667W requirement and provide additional thermal margin. Higher power rating does not create compatibility issues; it only increases component reliability under thermal stress.
Q: What compliance certifications are maintained across all parts? A: All parts (main and substitutes) maintain RoHS3 compliance and MSL 1 moisture sensitivity rating. Operating temperature range (-55°C ~ 155°C) and temperature coefficient (±100ppm/°C) are identical across all options. REACH status is unaffected for all parts.
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