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RC5025F60R4CS Equivalent & Substitute Parts Reference
Part Overview
The RC5025F60R4CS is a 60.4 Ohm ±1% thick film chip resistor manufactured by Samsung Electro-Mechanics in the 2010 (5025 Metric) package format. This component is rated for 0.667W (2/3W) power dissipation with moisture-resistant construction and operates across the temperature range of -55°C to 155°C. The part maintains Active product status and carries ROHS3 compliance with MSL Level 1 rating. Equivalent and substitute parts are identified to support design flexibility, supply chain continuity, and application-specific requirements such as automotive qualification or increased power handling capability.
Substiute Parts
Key Parameters
| Parameter | Value | Significance for Substitution |
|---|---|---|
| Resistance Value | 60.4 Ohms | Must match exactly for circuit function |
| Tolerance | ±1% | Determines accuracy class; substitutes must maintain or exceed |
| Power Rating | 0.667W (2/3W) | Minimum thermal capability; higher ratings acceptable |
| Package / Case | 2010 (5025 Metric) | Physical footprint and PCB compatibility requirement |
| Composition | Thick Film | Technology type; determines temperature coefficient and stability |
| Temperature Coefficient | ±100ppm/°C | Frequency stability and drift characteristics |
| Operating Temperature Range | -55°C to 155°C | Environmental operating limits |
| RoHS Status | ROHS3 Compliant | Regulatory compliance requirement |
| Moisture Sensitivity Level | MSL 1 (Unlimited) | Handling and storage requirements |
Substitute Part Grouping Explanation
Substitute parts for the RC5025F60R4CS are qualified based on the following criteria:
Mandatory Matching Parameters:
- Resistance value: 60.4 Ohms (exact match)
- Tolerance: ±1% (equal or tighter)
- Package / Case: 2010 (5025 Metric) (identical footprint)
- Composition: Thick Film (same technology)
- Temperature Coefficient: ±100ppm/°C (equal or better)
- Operating Temperature Range: -55°C to 155°C (equal or wider)
- RoHS Status: ROHS3 Compliant (regulatory requirement)
- Moisture Sensitivity Level: MSL 1 (equal or better)
Allowable Variation:
- Power Rating: Substitutes may exceed 0.667W; higher power ratings (0.75W) provide enhanced thermal margin and are acceptable for direct substitution
- Height - Seated: Minor variations within component tolerance are acceptable provided PCB clearance is maintained
- Packaging Format: Both bulk and Tape & Reel formats are interchangeable for the same part number
All identified substitutes meet these criteria and are classified as either Upgrade (higher power rating) or Similar (equivalent specifications with alternative manufacturer or automotive qualification).
Parameter Comparison
| Parameter | RC5025F60R4CS (Samsung) | RC2010FK-0760R4L (YAGEO) | CRCW201060R4FKEF (Vishay Dale) | RMCF2010FT60R4 (Stackpole) |
|---|---|---|---|---|
| Resistance | 60.4 Ohms | 60.4 Ohms | 60.4 Ohms | 60.4 Ohms |
| Tolerance | ±1% | ±1% | ±1% | ±1% |
| Power Rating | 0.667W (2/3W) | 0.75W (3/4W) | 0.75W (3/4W) | 0.75W (3/4W) |
| Package / Case | 2010 (5025 Metric) | 2010 (5025 Metric) | 2010 (5025 Metric) | 2010 (5025 Metric) |
| Composition | Thick Film | Thick Film | Thick Film | Thick Film |
| Temperature Coefficient | ±100ppm/°C | ±100ppm/°C | ±100ppm/°C | ±100ppm/°C |
| Operating Temperature | -55°C to 155°C | -55°C to 155°C | -55°C to 155°C | -55°C to 155°C |
| Size / Dimension | 0.197" L x 0.098" W (5.00mm x 2.50mm) | 0.197" L x 0.098" W (5.00mm x 2.50mm) | 0.197" L x 0.098" W (5.00mm x 2.50mm) | 0.197" L x 0.098" W (5.00mm x 2.50mm) |
| Height - Seated (Max) | 0.026" (0.66mm) | 0.026" (0.65mm) | 0.028" (0.70mm) | 0.028" (0.70mm) |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| MSL Rating | MSL 1 (Unlimited) | MSL 1 (Unlimited) | MSL 1 (Unlimited) | MSL 1 (Unlimited) |
| Automotive Qualification | Standard | Standard | AEC-Q200 | AEC-Q200 |
| Product Status | Active | Active | Active | Active |
Engineering Selection Recommendations
RC2010FK-0760R4L (YAGEO) - Upgrade Classification
This part is suitable as a direct upgrade substitute. The increased power rating from 0.667W to 0.75W provides additional thermal margin without altering electrical performance. All core parameters match the original specification. YAGEO maintains Active product status with full ROHS3 and MSL 1 compliance. This option is recommended for applications requiring enhanced reliability or thermal headroom.
CRCW201060R4FKEF (Vishay Dale) - Similar Classification with Automotive Qualification
This part meets all electrical and mechanical requirements with identical resistance, tolerance, and temperature characteristics. The addition of AEC-Q200 automotive qualification provides enhanced reliability documentation suitable for automotive and industrial applications. The 0.75W power rating offers thermal margin equivalent to the YAGEO option. Vishay Dale maintains Active product status with full regulatory compliance.
RMCF2010FT60R4 (Stackpole Electronics Inc) - Similar Classification with Automotive Qualification
This part is functionally equivalent with AEC-Q200 automotive qualification. The 0.75W power rating and identical electrical specifications ensure direct compatibility. Stackpole Electronics maintains Active product status with ROHS3 and MSL 1 compliance. This option offers the highest inventory availability among substitute options.
All three substitute parts are suitable for direct replacement in applications where the original RC5025F60R4CS is specified, with selection based on supply availability, packaging preference (Tape & Reel vs. bulk), and automotive qualification requirements.
Frequently Asked Questions (FAQ)
Q: Can RC2010FK-0760R4L replace RC5025F60R4CS in all applications?
A: Yes. The RC2010FK-0760R4L is a direct substitute with identical electrical specifications and package dimensions. The higher power rating (0.75W vs. 0.667W) is acceptable and provides additional thermal capability. Both parts share the same 2010 (5025 Metric) footprint, temperature range, and tolerance class.
Q: What is the difference between the Samsung original and YAGEO substitute?
A: The primary difference is the power rating: RC5025F60R4CS is rated 0.667W while RC2010FK-0760R4L is rated 0.75W. All other parameters including resistance, tolerance, package, temperature coefficient, and operating range are identical. The YAGEO part offers enhanced thermal margin.
Q: Are the Vishay Dale and Stackpole parts suitable for automotive applications?
A: Both CRCW201060R4FKEF (Vishay Dale) and RMCF2010FT60R4 (Stackpole) carry AEC-Q200 automotive qualification. This certification indicates compliance with automotive reliability and quality standards. These parts are suitable for automotive and industrial applications requiring enhanced qualification documentation.
Q: Do all substitute parts have the same physical dimensions?
A: All parts share the same length and width (0.197" L x 0.098" W / 5.00mm x 2.50mm). Height variations are minor: Samsung original is 0.026" (0.66mm), YAGEO is 0.026" (0.65mm), while Vishay Dale and Stackpole are 0.028" (0.70mm). These variations are within component tolerance and do not affect PCB compatibility for standard applications.
Q: Can I use a higher power-rated resistor as a substitute?
A: Yes. The 0.75W rated substitutes (RC2010FK-0760R4L, CRCW201060R4FKEF, RMCF2010FT60R4) are acceptable replacements for the 0.667W original. Higher power ratings provide thermal margin and do not degrade circuit performance. The electrical characteristics remain identical.
Q: What is the significance of AEC-Q200 qualification?
A: AEC-Q200 is an automotive industry standard qualification that certifies component reliability under automotive operating conditions. Parts carrying this qualification (Vishay Dale and Stackpole options) have undergone additional testing and documentation suitable for automotive and mission-critical applications.
Q: Are all substitute parts ROHS3 compliant?
A: Yes. All identified substitutes including RC2010FK-0760R4L, CRCW201060R4FKEF, and RMCF2010FT60R4 carry ROHS3 compliance certification, matching the original RC5025F60R4CS specification.
Q: What does MSL 1 (Unlimited) mean for handling?
A: MSL 1 (Moisture Sensitivity Level 1) with Unlimited rating indicates the component has no moisture sensitivity restrictions. These parts do not require special dry-pack storage or baking procedures prior to soldering, simplifying inventory management and assembly processes.
Q: Can I mix different manufacturers in the same production run?
A: Yes. All identified substitutes meet identical electrical and mechanical specifications. Mixing manufacturers within a single production run is acceptable provided the same part number is used consistently within each assembly to maintain traceability and documentation.
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