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RC5025F3160CS Equivalent & Substitute Parts Reference
Part Overview
The RC5025F3160CS is a 316 Ohms ±1% thick film chip resistor manufactured by Samsung Electro-Mechanics in the 2010 (5025 Metric) package format. This component is rated for 0.667W (2/3W) continuous power dissipation with moisture-resistant construction and operates across the temperature range of -55°C to 155°C. The part maintains Active product status and carries full RoHS3 compliance with MSL Level 1 (Unlimited moisture sensitivity rating).
Equivalent and substitute parts are identified based on matching electrical specifications (resistance value and tolerance), mechanical compatibility (package dimensions and termination count), and environmental operating parameters. Substitute components with higher power ratings or enhanced automotive qualification provide design flexibility for applications requiring upgraded thermal performance or automotive-grade reliability.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Resistance | 316 Ohms |
| Tolerance | ±1% |
| Power Rating | 0.667W (2/3W) |
| Composition | Thick Film |
| Package / Case | 2010 (5025 Metric) |
| Size / Dimension | 0.197" L x 0.098" W (5.00mm x 2.50mm) |
| Temperature Coefficient | ±100ppm/°C |
| Operating Temperature Range | -55°C ~ 155°C |
| Number of Terminations | 2 |
| RoHS Status | RoHS3 Compliant |
| Moisture Sensitivity Level | MSL 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the RC5025F3160CS is determined by the following mandatory parameters:
Electrical Compatibility Requirements:
- Resistance value: 316 Ohms (exact match required)
- Tolerance: ±1% (exact match required)
- Temperature Coefficient: ±100ppm/°C (exact match required)
- Operating Temperature Range: -55°C ~ 155°C (minimum requirement)
Mechanical Compatibility Requirements:
- Package / Case: 2010 (5025 Metric) (exact match required)
- Size / Dimension: 0.197" L x 0.098" W (5.00mm x 2.50mm) (exact match required)
- Number of Terminations: 2 (exact match required)
Environmental & Compliance Requirements:
- Composition: Thick Film (exact match required)
- RoHS Status: RoHS3 Compliant (minimum requirement)
- Moisture Sensitivity Level: MSL 1 (minimum requirement)
Power Rating Consideration: Substitute parts with equal or higher power ratings (0.667W or greater) are functionally compatible. Parts rated at 0.75W (3/4W) provide upgraded thermal performance while maintaining all other electrical and mechanical specifications.
Parameter Comparison
| Parameter | RC5025F3160CS (Samsung) | AC2010FK-07316RL (YAGEO) | CRCW2010316RFKEF (Vishay Dale) | ERJ-12SF3160U (Panasonic) |
|---|---|---|---|---|
| Resistance | 316 Ohms | 316 Ohms | 316 Ohms | 316 Ohms |
| Tolerance | ±1% | ±1% | ±1% | ±1% |
| Power Rating | 0.667W (2/3W) | 0.75W (3/4W) | 0.75W (3/4W) | 0.75W (3/4W) |
| Composition | Thick Film | Thick Film | Thick Film | Thick Film |
| Package / Case | 2010 (5025 Metric) | 2010 (5025 Metric) | 2010 (5025 Metric) | 2010 (5025 Metric) |
| Size / Dimension | 0.197" L x 0.098" W (5.00mm x 2.50mm) | 0.197" L x 0.098" W (5.00mm x 2.50mm) | 0.197" L x 0.098" W (5.00mm x 2.50mm) | 0.197" L x 0.098" W (5.00mm x 2.50mm) |
| Height - Seated (Max) | 0.026" (0.66mm) | 0.026" (0.65mm) | 0.028" (0.70mm) | 0.028" (0.70mm) |
| Temperature Coefficient | ±100ppm/°C | ±100ppm/°C | ±100ppm/°C | ±100ppm/°C |
| Operating Temperature Range | -55°C ~ 155°C | -55°C ~ 155°C | -55°C ~ 155°C | -55°C ~ 155°C |
| Number of Terminations | 2 | 2 | 2 | 2 |
| RoHS Status | RoHS3 Compliant | RoHS3 Compliant | RoHS3 Compliant | RoHS3 Compliant |
| Moisture Sensitivity Level | MSL 1 (Unlimited) | MSL 1 (Unlimited) | MSL 1 (Unlimited) | MSL 1 (Unlimited) |
| Product Status | Active | Active | Active | Not For New Designs |
| Automotive Rating | Not specified | AEC-Q200 | AEC-Q200 | AEC-Q200 |
Engineering Selection Recommendations
Primary Substitute (Upgrade Path): AC2010FK-07316RL (YAGEO) is the recommended upgrade substitute. This component maintains Active product status, carries AEC-Q200 automotive qualification, and provides 0.75W power rating with identical electrical specifications and mechanical compatibility. The height-seated dimension (0.026" / 0.65mm) matches the original part within tolerance.
Secondary Substitute (Equivalent Performance): CRCW2010316RFKEF (Vishay Dale) provides equivalent electrical performance with Active product status and AEC-Q200 automotive qualification. The 0.75W power rating offers thermal margin. Height-seated dimension is 0.028" (0.70mm), which remains within acceptable PCB assembly tolerances for 2010 package format.
Legacy Substitute (Obsolescence Consideration): ERJ-12SF3160U (Panasonic Electronic Components) carries "Not For New Designs" product status. While electrically and mechanically compatible with identical specifications, this part is designated for legacy system support only and should not be selected for new product development.
All three substitute parts maintain RoHS3 compliance, MSL Level 1 rating, and -55°C to 155°C operating temperature range, ensuring direct functional replacement in existing designs.
Frequently Asked Questions (FAQ)
Q: Can AC2010FK-07316RL replace RC5025F3160CS in existing designs? A: Yes. AC2010FK-07316RL is electrically and mechanically compatible. Both components share identical resistance (316 Ohms), tolerance (±1%), temperature coefficient (±100ppm/°C), operating temperature range (-55°C ~ 155°C), and 2010 package dimensions. The substitute provides higher power rating (0.75W vs. 0.667W) and maintains RoHS3 and MSL 1 compliance.
Q: What is the difference between the 0.667W and 0.75W power ratings? A: The 0.75W rating provides additional thermal dissipation capacity. Both ratings are compatible for applications designed for the original 0.667W specification, as the substitute can handle equal or greater power levels without exceeding thermal limits.
Q: Are the substitute parts suitable for automotive applications? A: AC2010FK-07316RL and CRCW2010316RFKEF both carry AEC-Q200 automotive qualification. ERJ-12SF3160U also carries AEC-Q200 but is marked "Not For New Designs." The original RC5025F3160CS does not specify automotive qualification.
Q: What does "Not For New Designs" mean for ERJ-12SF3160U? A: This designation indicates the part is in legacy support phase. Panasonic continues to supply existing inventory but does not recommend this part for new product development. Use AC2010FK-07316RL or CRCW2010316RFKEF for new designs.
Q: Are there height differences between these parts? A: Yes. RC5025F3160CS has maximum seated height of 0.026" (0.66mm). AC2010FK-07316RL is 0.026" (0.65mm). CRCW2010316RFKEF and ERJ-12SF3160U are both 0.028" (0.70mm). These variations remain within standard 2010 package tolerances and do not affect PCB assembly compatibility.
Q: Do all substitute parts have the same moisture sensitivity rating? A: Yes. RC5025F3160CS and all three substitute parts carry MSL Level 1 (Unlimited), indicating no moisture sensitivity restrictions for storage, handling, or assembly processes.
Q: Can these parts be used interchangeably in production? A: Yes, provided the application does not require specific manufacturer qualification beyond RoHS3 and MSL 1 compliance. For automotive applications, AC2010FK-07316RL or CRCW2010316RFKEF are preferred due to AEC-Q200 certification.
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