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RC5025F240CS Equivalent & Substitute Parts
Part Overview
The RC5025F240CS is a 24 Ohm ±1% thick film chip resistor manufactured by Samsung Electro-Mechanics, rated for 0.667W (2/3W) power dissipation in a 2010 (5025 Metric) surface mount package. This component is classified as Active product status and is RoHS3 compliant with Moisture Sensitivity Level 1 (unlimited shelf life). Substitute parts are identified to provide alternative sourcing options while maintaining electrical and mechanical compatibility within specified tolerance parameters.
Substiute Parts
Key Parameters
| Parameter | Value | Criticality for Substitution |
|---|---|---|
| Resistance Value | 24 Ohms | Critical - Must Match Exactly |
| Tolerance | ±1% | Critical - Must Match or Better |
| Power Rating | 0.667W (2/3W) | Critical - Minimum Requirement |
| Package / Case | 2010 (5025 Metric) | Critical - Physical Compatibility |
| Composition | Thick Film | Important - Performance Characteristics |
| Temperature Coefficient | ±100ppm/°C | Important - Stability Parameter |
| Operating Temperature Range | -55°C ~ 155°C | Important - Environmental Limits |
| Moisture Resistance | Yes | Important - Environmental Protection |
| RoHS Status | ROHS3 Compliant | Important - Regulatory Compliance |
| Moisture Sensitivity Level | MSL 1 (Unlimited) | Important - Storage Requirements |
Substitute Part Grouping Explanation
Substitute parts for the RC5025F240CS are qualified based on the following substitution criteria:
Electrical Parameters (Must Match or Exceed):
- Resistance value: 24 Ohms (exact match required)
- Tolerance: ±1% (exact match required)
- Power rating: Minimum 0.667W (higher ratings acceptable)
- Temperature coefficient: ±100ppm/°C (exact match required)
- Operating temperature range: -55°C ~ 155°C (exact match or wider range acceptable)
Mechanical Parameters (Must Match):
- Package / Case: 2010 (5025 Metric) - exact match required for PCB compatibility
- Physical dimensions: 0.197" L x 0.098" W (5.00mm x 2.50mm) - exact match required
- Number of terminations: 2 - exact match required
Material & Composition (Must Match):
- Composition: Thick Film - exact match required
- Moisture resistance: Required feature
Compliance & Regulatory (Must Match or Exceed):
- RoHS Status: ROHS3 Compliant (minimum requirement)
- Moisture Sensitivity Level: MSL 1 (Unlimited) - exact match required
- REACH Status: REACH Unaffected (maintained)
The AC2010FK-0724RL qualifies as a substitute because it matches all critical electrical parameters, maintains identical package specifications, and exceeds the power rating (0.75W vs. 0.667W), providing enhanced thermal margin while preserving all regulatory compliance requirements.
Parameter Comparison
| Parameter | RC5025F240CS (Main) | AC2010FK-0724RL (Substitute) | Match Status |
|---|---|---|---|
| Manufacturer | Samsung Electro-Mechanics | YAGEO | Different Manufacturer |
| Resistance Value | 24 Ohms | 24 Ohms | Exact Match |
| Tolerance | ±1% | ±1% | Exact Match |
| Power Rating | 0.667W (2/3W) | 0.75W (3/4W) | Substitute Exceeds |
| Composition | Thick Film | Thick Film | Exact Match |
| Temperature Coefficient | ±100ppm/°C | ±100ppm/°C | Exact Match |
| Operating Temperature | -55°C ~ 155°C | -55°C ~ 155°C | Exact Match |
| Moisture Resistance | Yes | Yes | Exact Match |
| Package / Case | 2010 (5025 Metric) | 2010 (5025 Metric) | Exact Match |
| Physical Dimensions | 0.197" L x 0.098" W (5.00mm x 2.50mm) | 0.197" L x 0.098" W (5.00mm x 2.50mm) | Exact Match |
| Height - Seated (Max) | 0.026" (0.66mm) | 0.026" (0.65mm) | Compatible |
| Number of Terminations | 2 | 2 | Exact Match |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | Exact Match |
| Moisture Sensitivity Level | MSL 1 (Unlimited) | MSL 1 (Unlimited) | Exact Match |
| REACH Status | REACH Unaffected | REACH Unaffected | Exact Match |
| Product Status | Active | Active | Exact Match |
| Automotive Rating | Not specified | AEC-Q200 | Substitute Adds Certification |
Engineering Selection Recommendations
RC5025F240CS (Samsung Electro-Mechanics):
- Primary selection for standard industrial applications
- Active product status with established supply chain
- RoHS3 and REACH compliant
- MSL 1 rating supports unlimited shelf life storage
AC2010FK-0724RL (YAGEO) - Substitute:
- Qualified substitute with identical electrical specifications
- Higher power rating (0.75W vs. 0.667W) provides additional thermal margin
- AEC-Q200 automotive qualification adds value for automotive-grade applications
- Active product status with robust inventory availability
- RoHS3 and REACH compliant
- MSL 1 rating supports unlimited shelf life storage
Both parts are suitable for direct substitution in circuit designs requiring 24 Ohm ±1% resistors in 2010 package format. The AC2010FK-0724RL offers enhanced power handling capability and automotive-grade certification, making it applicable to a broader range of end-use applications while maintaining full electrical and mechanical compatibility.
Frequently Asked Questions (FAQ)
Q: Can the AC2010FK-0724RL directly replace the RC5025F240CS on existing PCBs?
A: Yes. Both components share identical package dimensions (2010/5025 Metric), footprint specifications, and electrical parameters (24 Ohms ±1%, ±100ppm/°C, -55°C ~ 155°C). No PCB layout modifications are required.
Q: What is the significance of the higher power rating on the AC2010FK-0724RL (0.75W vs. 0.667W)?
A: The AC2010FK-0724RL's 0.75W rating exceeds the RC5025F240CS requirement of 0.667W, providing additional thermal headroom. This allows the substitute to operate at higher power dissipation levels without thermal stress, extending component life in demanding applications.
Q: Are there tolerance differences between these parts?
A: No. Both components maintain ±1% tolerance on the 24 Ohm resistance value, ensuring equivalent circuit performance and accuracy.
Q: Does the AEC-Q200 rating on the AC2010FK-0724RL affect general industrial use?
A: No. AEC-Q200 is an automotive qualification standard. The presence of this certification does not restrict use in non-automotive applications; it only confirms the component meets additional automotive reliability requirements.
Q: Are the temperature coefficients identical?
A: Yes. Both components specify ±100ppm/°C temperature coefficient and operate across the identical temperature range of -55°C ~ 155°C.
Q: What is the difference in packaging between these parts?
A: The RC5025F240CS is supplied in standard packaging, while the AC2010FK-0724RL is supplied in Tape & Reel (TR) format. Both are compatible with automated assembly equipment; packaging format selection depends on production volume and assembly process requirements.
Q: Are both parts RoHS3 compliant?
A: Yes. Both the RC5025F240CS and AC2010FK-0724RL are RoHS3 compliant and REACH unaffected, meeting current environmental and regulatory requirements.
Q: What does MSL 1 (Unlimited) mean for storage?
A: MSL 1 (Moisture Sensitivity Level 1) with unlimited shelf life indicates these components do not require special moisture-controlled storage conditions. Standard warehouse storage is acceptable without time-based expiration.
Q: Can these parts be used interchangeably in high-reliability applications?
A: Yes. Both components are Active product status with established manufacturing processes. The AC2010FK-0724RL's AEC-Q200 qualification provides additional assurance for high-reliability requirements.
Q: Are the physical dimensions truly identical?
A: Yes. Both components measure 0.197" L x 0.098" W (5.00mm x 2.50mm) with maximum seated heights of 0.026" (0.66mm and 0.65mm respectively), ensuring identical PCB footprint compatibility.
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