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RC5025F220CS Equivalent & Substitute Parts
Part Overview
The RC5025F220CS is a 22 Ohm ±1% thick film chip resistor manufactured by Samsung Electro-Mechanics in the 2010 (5025 Metric) package format. This component is rated for 0.667W (2/3W) continuous power dissipation and operates across the temperature range of -55°C to 155°C. The part is classified as Active product status and carries ROHS3 compliance with MSL 1 (Unlimited) moisture sensitivity rating.
Substitute parts are identified to address inventory availability, extended lead times, or specific application requirements such as automotive qualification or increased power handling capability while maintaining electrical and mechanical compatibility.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Resistance | 22 Ohms |
| Tolerance | ±1% |
| Power Rating | 0.667W (2/3W) |
| Package / Case | 2010 (5025 Metric) |
| Composition | Thick Film |
| Temperature Coefficient | ±100ppm/°C |
| Operating Temperature Range | -55°C to 155°C |
| Moisture Sensitivity Level | 1 (Unlimited) |
| RoHS Status | ROHS3 Compliant |
| Number of Terminations | 2 |
Substitute Part Grouping Explanation
Substitution of the RC5025F220CS is determined by strict equivalence across the following critical parameters:
Mandatory Equivalence Parameters:
- Resistance value: 22 Ohms
- Tolerance: ±1%
- Package format: 2010 (5025 Metric)
- Composition: Thick Film
- Temperature Coefficient: ±100ppm/°C
- Operating Temperature Range: -55°C to 155°C
- Moisture Sensitivity Level: 1 (Unlimited)
- RoHS Status: ROHS3 Compliant
- Number of Terminations: 2
Allowable Variation:
- Power rating: Substitute parts rated at 0.75W (3/4W) are acceptable as they exceed the 0.667W requirement of the main part
- Physical height: Seated height variation within 0.026" to 0.028" is acceptable within the 2010 package specification
- Manufacturer: Different manufacturers (YAGEO, Vishay Dale) are acceptable provided all electrical and mechanical parameters align
Substitute parts are classified as either Upgrade (higher power rating) or Similar (equivalent specifications) based on their power handling capability relative to the main part.
Parameter Comparison
| Parameter | RC5025F220CS (Samsung) | AC2010FK-0722RL (YAGEO) | RC2010FK-0722RL (YAGEO) | CRCW201022R0FKEF (Vishay Dale) |
|---|---|---|---|---|
| Resistance | 22 Ohms | 22 Ohms | 22 Ohms | 22 Ohms |
| Tolerance | ±1% | ±1% | ±1% | ±1% |
| Power Rating | 0.667W (2/3W) | 0.75W (3/4W) | 0.75W (3/4W) | 0.75W (3/4W) |
| Package / Case | 2010 (5025 Metric) | 2010 (5025 Metric) | 2010 (5025 Metric) | 2010 (5025 Metric) |
| Composition | Thick Film | Thick Film | Thick Film | Thick Film |
| Temperature Coefficient | ±100ppm/°C | ±100ppm/°C | ±100ppm/°C | ±100ppm/°C |
| Operating Temperature | -55°C to 155°C | -55°C to 155°C | -55°C to 155°C | -55°C to 155°C |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Size / Dimension | 0.197" L x 0.098" W (5.00mm x 2.50mm) | 0.197" L x 0.098" W (5.00mm x 2.50mm) | 0.197" L x 0.098" W (5.00mm x 2.50mm) | 0.197" L x 0.098" W (5.00mm x 2.50mm) |
| Height - Seated (Max) | 0.026" (0.66mm) | 0.026" (0.65mm) | 0.026" (0.65mm) | 0.028" (0.70mm) |
| Number of Terminations | 2 | 2 | 2 | 2 |
| Product Status | Active | Active | Active | Active |
Engineering Selection Recommendations
AC2010FK-0722RL (YAGEO) - Upgrade Classification
This part is suitable as a direct substitute with enhanced power handling. The AC2010FK-0722RL provides 0.75W rating compared to the 0.667W of the main part, offering increased thermal margin. This part carries AEC-Q200 automotive qualification, which provides additional reliability assurance for applications requiring automotive-grade components. All electrical parameters, package dimensions, and compliance certifications align with the RC5025F220CS.
RC2010FK-0722RL (YAGEO) - Upgrade Classification
This part is suitable as a direct substitute with enhanced power handling. The RC2010FK-0722RL provides 0.75W rating compared to the 0.667W of the main part. All electrical parameters, package dimensions, and compliance certifications align with the RC5025F220CS. This part does not carry automotive qualification but maintains full ROHS3 compliance and MSL 1 rating.
CRCW201022R0FKEF (Vishay Dale) - Similar Classification
This part is suitable as a direct substitute with enhanced power handling. The CRCW201022R0FKEF provides 0.75W rating compared to the 0.667W of the main part. This part carries AEC-Q200 automotive qualification. Physical height is 0.028" (0.70mm) compared to 0.026" (0.66mm) of the main part; this variation remains within acceptable 2010 package tolerances. All electrical parameters and compliance certifications align with the RC5025F220CS.
All substitute parts maintain Active product status and are available in production quantities.
Frequently Asked Questions (FAQ)
Q: Can AC2010FK-0722RL be used in place of RC5025F220CS without circuit modification?
A: Yes. The AC2010FK-0722RL is electrically and mechanically compatible. The 22 Ohm resistance, ±1% tolerance, and ±100ppm/°C temperature coefficient are identical. The 0.75W power rating exceeds the 0.667W requirement, providing additional thermal margin. The 2010 package dimensions and termination configuration are equivalent. No circuit modification is required.
Q: What is the difference between Upgrade and Similar classification?
A: Upgrade classification indicates the substitute part has a higher power rating (0.75W versus 0.667W) while maintaining all other electrical specifications. Similar classification indicates the substitute part has equivalent power rating and all other specifications. Both classifications are suitable for direct substitution.
Q: Does the height difference between CRCW201022R0FKEF (0.028") and RC5025F220CS (0.026") affect PCB assembly?
A: No. Both parts conform to the 2010 (5025 Metric) package specification. The 0.002" (0.04mm) height variation is within standard package tolerances and does not affect PCB assembly, reflow soldering, or component placement.
Q: Are all substitute parts ROHS3 compliant?
A: Yes. All substitute parts listed carry ROHS3 compliance certification, matching the compliance status of the RC5025F220CS.
Q: Which substitute part should be selected for automotive applications?
A: Both AC2010FK-0722RL and CRCW201022R0FKEF carry AEC-Q200 automotive qualification. Either part is suitable for automotive applications. RC2010FK-0722RL does not carry automotive qualification and should not be selected for automotive-specific requirements.
Q: Is moisture sensitivity level identical across all parts?
A: Yes. All parts, including the main part and all substitutes, carry MSL 1 (Unlimited) rating, indicating no moisture sensitivity restrictions for storage or handling.
Q: Can substitute parts be mixed in the same production batch?
A: Yes. All substitute parts meet identical electrical specifications, package dimensions, and compliance requirements. Parts from different manufacturers can be used interchangeably within the same circuit design.
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