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RC5025F1620CS Equivalent & Substitute Parts Reference
Part Overview
The RC5025F1620CS is a 162 Ohm ±1% thick film chip resistor manufactured by Samsung Electro-Mechanics in the 2010 (5025 Metric) package format. This component is rated for 0.667W (2/3W) continuous power dissipation with moisture-resistant construction and operates across the temperature range of -55°C to 155°C. The part maintains Active product status and carries ROHS3 compliance with MSL Level 1 (Unlimited moisture sensitivity).
Equivalent and substitute parts are identified based on matching electrical specifications (resistance value and tolerance), mechanical compatibility (package dimensions and termination count), and environmental ratings. Alternative sources provide identical or upgraded performance characteristics while maintaining form-factor compatibility.
Substiute Parts
Key Parameters
| Parameter | Value | Specification Basis |
|---|---|---|
| Resistance | 162 Ohms | Exact match required for electrical function |
| Tolerance | ±1% | Precision specification for circuit accuracy |
| Power Rating | 0.667W (2/3W) minimum | Thermal design requirement |
| Package / Case | 2010 (5025 Metric) | Physical form factor and PCB footprint compatibility |
| Composition | Thick Film | Technology type and performance characteristics |
| Temperature Coefficient | ±100ppm/°C | Stability across operating temperature range |
| Operating Temperature Range | -55°C to 155°C | Environmental operating limits |
| Number of Terminations | 2 | Electrical connection points |
| RoHS Status | ROHS3 Compliant | Regulatory compliance requirement |
| Moisture Sensitivity Level | MSL 1 (Unlimited) | Handling and storage requirements |
Substitute Part Grouping Explanation
Substitution eligibility is determined by strict adherence to the following criteria:
Mandatory Matching Parameters:
- Resistance value: 162 Ohms (exact)
- Tolerance: ±1% (exact)
- Package / Case: 2010 (5025 Metric) (exact)
- Number of Terminations: 2 (exact)
- Composition: Thick Film (exact)
- Temperature Coefficient: ±100ppm/°C (exact)
- Operating Temperature Range: -55°C to 155°C (exact)
- RoHS Status: ROHS3 Compliant (exact)
- Moisture Sensitivity Level: MSL 1 (Unlimited) (exact)
Allowable Variation Parameters:
- Power Rating: Minimum 0.667W; upgrades to 0.75W (3/4W) are acceptable as they provide enhanced thermal capability
- Packaging Format: Original part specifies bulk; substitute parts in Tape & Reel (TR) format are functionally equivalent
- Manufacturer: Multiple qualified sources identified
Substitution Categories:
Upgrade Substitutes – Parts with identical electrical and mechanical specifications but higher power rating (0.75W vs. 0.667W):
- AC2010FK-07162RL (YAGEO, Automotive AEC-Q200)
- RC2010FK-07162RL (YAGEO)
Similar Substitutes – Parts with identical core specifications and automotive qualification:
- CRCW2010162RFKEF (Vishay Dale, Automotive AEC-Q200)
- ERJ-12SF1620U (Panasonic Electronic Components, Automotive AEC-Q200, Not For New Designs status)
Parameter Comparison
| Parameter | RC5025F1620CS (Main) | AC2010FK-07162RL | RC2010FK-07162RL | CRCW2010162RFKEF | ERJ-12SF1620U |
|---|---|---|---|---|---|
| Manufacturer | Samsung Electro-Mechanics | YAGEO | YAGEO | Vishay Dale | Panasonic Electronic Components |
| Resistance | 162 Ohms | 162 Ohms | 162 Ohms | 162 Ohms | 162 Ohms |
| Tolerance | ±1% | ±1% | ±1% | ±1% | ±1% |
| Power Rating | 0.667W (2/3W) | 0.75W (3/4W) | 0.75W (3/4W) | 0.75W (3/4W) | 0.75W (3/4W) |
| Package / Case | 2010 (5025 Metric) | 2010 (5025 Metric) | 2010 (5025 Metric) | 2010 (5025 Metric) | 2010 (5025 Metric) |
| Composition | Thick Film | Thick Film | Thick Film | Thick Film | Thick Film |
| Temperature Coefficient | ±100ppm/°C | ±100ppm/°C | ±100ppm/°C | ±100ppm/°C | ±100ppm/°C |
| Operating Temperature | -55°C to 155°C | -55°C to 155°C | -55°C to 155°C | -55°C to 155°C | -55°C to 155°C |
| Size / Dimension | 0.197" L x 0.098" W (5.00mm x 2.50mm) | 0.197" L x 0.098" W (5.00mm x 2.50mm) | 0.197" L x 0.098" W (5.00mm x 2.50mm) | 0.197" L x 0.098" W (5.00mm x 2.50mm) | 0.197" L x 0.098" W (5.00mm x 2.50mm) |
| Height - Seated (Max) | 0.026" (0.66mm) | 0.026" (0.65mm) | 0.026" (0.65mm) | 0.028" (0.70mm) | 0.028" (0.70mm) |
| Number of Terminations | 2 | 2 | 2 | 2 | 2 |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | MSL 1 (Unlimited) | MSL 1 (Unlimited) | MSL 1 (Unlimited) | MSL 1 (Unlimited) | MSL 1 (Unlimited) |
| Product Status | Active | Active | Active | Active | Not For New Designs |
| Automotive Rating | Not specified | AEC-Q200 | Not specified | AEC-Q200 | AEC-Q200 |
Engineering Selection Recommendations
For Active Product Designs:
AC2010FK-07162RL and RC2010FK-07162RL are preferred substitutes. Both parts maintain Active product status with identical electrical specifications and enhanced power rating (0.75W vs. 0.667W). AC2010FK-07162RL includes Automotive AEC-Q200 qualification, suitable for automotive applications. RC2010FK-07162RL provides equivalent performance without automotive-specific qualification. Both are available in Tape & Reel packaging format.
CRCW2010162RFKEF (Vishay Dale) is a qualified alternative with Active status and AEC-Q200 automotive certification. Seated height reaches 0.028" (0.70mm) compared to 0.026" (0.66mm) for the main part; verify PCB clearance in space-constrained layouts.
For Legacy or Existing Designs:
ERJ-12SF1620U carries "Not For New Designs" status and is suitable only for sustaining production of existing products or repair applications. This part maintains all electrical and mechanical compatibility but should not be selected for new circuit designs. Highest inventory availability (41,082 pcs) supports legacy production requirements.
Compliance and Certification:
All identified substitutes maintain ROHS3 compliance and MSL Level 1 (Unlimited) moisture sensitivity rating, matching the original part's regulatory and handling requirements. Automotive-qualified variants (AC2010FK-07162RL, CRCW2010162RFKEF, ERJ-12SF1620U) carry AEC-Q200 certification for automotive applications.
Frequently Asked Questions (FAQ)
Q: Can AC2010FK-07162RL replace RC5025F1620CS in any circuit application?
A: AC2010FK-07162RL is electrically and mechanically compatible. The higher power rating (0.75W vs. 0.667W) provides enhanced thermal margin and does not create compatibility issues. Verify that the Automotive AEC-Q200 qualification meets your application requirements if non-automotive use is intended.
Q: What is the difference between AC2010FK-07162RL and RC2010FK-07162RL?
A: Both parts are manufactured by YAGEO with identical electrical specifications (162 Ohms ±1%, 0.75W, 2010 package). AC2010FK-07162RL includes Automotive AEC-Q200 qualification; RC2010FK-07162RL does not. Select AC2010FK-07162RL for automotive applications or when AEC-Q200 certification is required.
Q: Why is ERJ-12SF1620U marked "Not For New Designs"?
A: This designation indicates that Panasonic has discontinued active development and recommends alternative parts for new circuit designs. ERJ-12SF1620U remains available for sustaining production of existing products. For new designs, select AC2010FK-07162RL, RC2010FK-07162RL, or CRCW2010162RFKEF.
Q: Are there height differences between substitute parts?
A: RC5025F1620CS, AC2010FK-07162RL, and RC2010FK-07162RL have maximum seated heights of 0.026" (0.66mm) or 0.026" (0.65mm). CRCW2010162RFKEF and ERJ-12SF1620U reach 0.028" (0.70mm). In space-constrained PCB layouts, verify clearance before substitution.
Q: Can I use these substitutes in automotive applications?
A: AC2010FK-07162RL, CRCW2010162RFKEF, and ERJ-12SF1620U carry AEC-Q200 automotive qualification. RC2010FK-07162RL does not specify automotive certification. Confirm application requirements before selecting non-automotive-qualified parts for automotive use.
Q: What packaging formats are available?
A: RC5025F1620CS is supplied in bulk packaging. All substitute parts (AC2010FK-07162RL, RC2010FK-07162RL, CRCW2010162RFKEF, ERJ-12SF1620U) are available in Tape & Reel (TR) format. Verify packaging compatibility with your procurement and assembly processes.
Q: Do all substitutes meet the same regulatory requirements?
A: All identified substitutes maintain ROHS3 compliance and MSL Level 1 (Unlimited) moisture sensitivity rating, matching RC5025F1620CS regulatory status. REACH compliance and EAR99 ECCN classification are consistent across all parts.
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