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PVC2115 Film Capacitor Equivalent & Substitute Parts
Part Overview
The PVC2115 is a 0.015 µF polyester film capacitor manufactured by Cornell Dubilier Electronics (CDE), rated for 200V DC operation with ±10% tolerance. This component is classified as obsolete, necessitating identification of functionally equivalent alternatives for ongoing design support and procurement continuity. The radial through-hole configuration and general-purpose application profile make this capacitor suitable for replacement with modern active-production equivalents that maintain core electrical and mechanical compatibility.
Substiute Parts
Key Parameters
| Parameter | Value | Substitution Relevance |
|---|---|---|
| Capacitance | 0.015 µF | Critical - must match exactly |
| Voltage Rating (DC) | 200V | Critical - substitute must meet or exceed |
| Tolerance | ±10% | Important - substitute tolerance acceptable if ±20% or tighter |
| Dielectric Material | Polyester | Important - affects frequency response and temperature stability |
| Mounting Type | Through Hole Radial | Critical - determines PCB compatibility |
| Operating Temperature Range | -55°C ~ 125°C | Important - substitute must cover application temperature envelope |
| Lead Spacing | 0.500" (12.70mm) | Critical - determines PCB hole pattern compatibility |
| RoHS Compliance | ROHS3 Compliant | Important - regulatory requirement for modern procurement |
Substitute Part Grouping Explanation
Substitution of the PVC2115 is based on the following electrical and mechanical criteria:
Electrical Compatibility Requirements:
- Capacitance value must equal 0.015 µF (no tolerance variation acceptable)
- Voltage rating must be ≥200V DC to ensure safe operation in the original circuit
- Tolerance of ±20% is acceptable as it encompasses the original ±10% specification
- Dielectric material (polyester or polypropylene) is acceptable for general-purpose applications
Mechanical Compatibility Requirements:
- Mounting type must be through-hole radial configuration
- Lead spacing must accommodate 0.500" (12.70mm) PCB hole patterns
- Physical dimensions must fit within the original component footprint or be verified for clearance
Regulatory & Compliance Requirements:
- RoHS3 compliance is mandatory for modern procurement
- REACH compliance status must be unaffected or compliant
The identified substitute B32022A3153M000 meets all critical electrical parameters (0.015 µF capacitance, 1500V DC rating exceeding 200V requirement) and mechanical requirements (through-hole radial, compatible lead spacing). The substitute operates across -40°C ~ 110°C, which covers the majority of the original -55°C ~ 125°C range with the exception of extreme low-temperature operation below -40°C.
Parameter Comparison
| Parameter | PVC2115 (Main Part) | B32022A3153M000 (Substitute) | Compatibility Notes |
|---|---|---|---|
| Manufacturer | Cornell Dubilier Electronics (CDE) | EPCOS - TDK Electronics | Different manufacturer; both established suppliers |
| Capacitance | 0.015 µF | 0.015 µF | Exact match |
| Tolerance | ±10% | ±20% | Substitute tolerance is wider; acceptable for general-purpose circuits |
| Voltage Rating (DC) | 200V | 1500V | Substitute exceeds requirement by 7.5x; provides design margin |
| Voltage Rating (AC) | 140V | 300V | Substitute exceeds requirement; applicable if AC operation present |
| Dielectric Material | Polyester | Polypropylene (PP), Metallized | Different materials; both suitable for general-purpose applications |
| Operating Temperature | -55°C ~ 125°C | -40°C ~ 110°C | Substitute range is narrower; verify if extreme temperatures required |
| Mounting Type | Through Hole Radial | Through Hole Radial | Exact match |
| Lead Spacing | 0.500" (12.70mm) | 0.591" (15.00mm) | Substitute spacing is 2.81mm larger; PCB hole pattern verification required |
| Size / Dimension | 0.331" Dia x 0.701" L (8.40mm x 17.80mm) | 0.709" L x 0.236" W (18.00mm x 6.00mm) | Different form factors; physical clearance verification required |
| Product Status | Obsolete | Active | Substitute is in active production; ensures long-term availability |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | Both compliant; meets regulatory requirements |
| REACH Status | REACH Unaffected | REACH Unaffected | Both unaffected; no regulatory conflict |
Engineering Selection Recommendations
Primary Substitute: B32022A3153M000
The B32022A3153M000 is the qualified substitute for the obsolete PVC2115 based on the following engineering criteria:
-
Electrical Equivalence: Capacitance value (0.015 µF) is identical. Voltage rating (1500V DC) significantly exceeds the original 200V requirement, providing substantial design margin and reducing failure risk in transient overvoltage conditions.
-
Mechanical Compatibility: Both components feature through-hole radial mounting. However, the lead spacing differs (0.591" vs. 0.500"), requiring PCB hole pattern verification before implementation. Physical dimensions also differ; clearance around the component footprint must be confirmed.
-
Product Status & Availability: The substitute is in active production by EPCOS - TDK Electronics, a major capacitor manufacturer. This ensures long-term procurement availability and supply chain stability, addressing the obsolescence of the original PVC2115.
-
Regulatory Compliance: Both components are ROHS3 compliant and REACH unaffected, meeting modern procurement and environmental standards.
-
Temperature Range Consideration: The substitute operates across -40°C ~ 110°C, which is narrower than the original -55°C ~ 125°C range. If the application requires operation below -40°C or above 110°C, alternative substitutes must be evaluated or the temperature envelope must be confirmed as non-critical.
-
Dielectric Material Difference: The substitute uses polypropylene (PP) metallized film instead of polyester. For general-purpose applications, this substitution is acceptable. If the original polyester dielectric was selected for specific frequency response, ESR, or dissipation factor characteristics, this difference should be evaluated against circuit requirements.
Frequently Asked Questions (FAQ)
Q1: Can the B32022A3153M000 be used as a direct drop-in replacement for the PVC2115?
A: Electrical substitution is valid (0.015 µF capacitance, voltage rating exceeds requirement). However, mechanical verification is required. The lead spacing differs (0.591" vs. 0.500"), and physical dimensions differ. PCB hole patterns and component clearances must be confirmed before implementation. If the original PCB is fixed, lead bending or PCB modification may be necessary.
Q2: Why does the substitute have a higher voltage rating (1500V vs. 200V)?
A: Higher voltage ratings provide design margin and reduce failure risk under transient overvoltage conditions. This is a beneficial characteristic for component reliability. The circuit will operate safely at the original 200V specification with the higher-rated substitute.
Q3: The substitute has ±20% tolerance instead of ±10%. Is this acceptable?
A: For general-purpose applications, ±20% tolerance is acceptable and commonly used in industry. If the circuit requires tighter tolerance control (±10% or better), the tolerance difference must be evaluated against circuit performance requirements. The substitute's tolerance range (0.012 µF to 0.018 µF) overlaps significantly with the original range (0.0135 µF to 0.0165 µF).
Q4: The operating temperature range is narrower (-40°C ~ 110°C vs. -55°C ~ 125°C). Is this a problem?
A: This depends on the application's actual operating environment. If the circuit operates within -40°C ~ 110°C, the substitute is fully suitable. If the application requires operation below -40°C or above 110°C, alternative substitutes must be identified or the temperature requirement must be confirmed as non-critical to the design.
Q5: What is the difference between polyester and polypropylene dielectric materials?
A: Both are suitable for general-purpose film capacitor applications. Polyester offers good stability and cost-effectiveness. Polypropylene offers lower dissipation factor and better high-frequency performance. For general-purpose DC filtering and coupling applications, both materials are functionally equivalent. If the original polyester was selected for specific ESR or frequency response characteristics, circuit performance should be verified with the polypropylene substitute.
Q6: The lead spacing is different (0.591" vs. 0.500"). Can I bend the leads to fit the original PCB?
A: Lead bending is possible but not recommended as standard practice. Bending introduces mechanical stress and may affect component reliability. Instead, verify PCB hole patterns and component clearances. If the original PCB cannot accommodate the different spacing, PCB modification or alternative substitutes should be considered.
Q7: Is the B32022A3153M000 available in the same packaging as the PVC2115?
A: The substitute is available in bulk packaging. The original PVC2115 packaging specification was not provided in the input data. Packaging format (bulk, tape and reel, etc.) should be confirmed with the supplier based on procurement volume and assembly requirements.
Q8: Are there other substitutes available for the PVC2115?
A: The provided input data identifies only B32022A3153M000 as a qualified substitute. Additional alternatives may exist from other manufacturers (Vishay, Kemet, Panasonic, etc.) with identical or similar electrical and mechanical specifications. Evaluation of additional substitutes should follow the same parameter comparison methodology outlined in this document.
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