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PH1-230/120-021 Equivalent & Substitute Parts
Part Overview
The PH1-230/120-021 is a vertical rectangular connector header manufactured by On Shore Technology Inc., designed for through-hole board-to-board or cable applications. This 2-position connector operates at 3A current rating and 250V voltage rating with a 0.100" (2.54mm) pitch. The part is currently active in production with 913 units in stock.
Equivalent and substitute parts are necessary when the original part becomes unavailable, when alternative sourcing reduces procurement costs, or when design requirements allow for compatible alternatives that meet the same electrical and mechanical specifications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header, Breakaway |
| Contact Type | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Positions | 2 |
| Number of Rows | 1 |
| Mounting Type | Through Hole |
| Termination | Solder |
| Contact Finish - Mating | Gold |
| Insulation Material | Polyamide (PA6T), Nylon 6T |
| Operating Temperature | -25°C ~ 85°C |
| Current Rating | 3A |
| Voltage Rating | 250V |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
Substitute Part Grouping Explanation
Substitution for the PH1-230/120-021 is determined by strict alignment of the following critical parameters:
Primary Matching Criteria:
- Pitch - Mating: 0.100" (2.54mm)
- Number of Positions: 2
- Number of Rows: 1
- Connector Type: Header
- Contact Type: Male Pin
- Mounting Type: Through Hole
- Termination: Solder
- Material Flammability Rating: UL94 V-0
- RoHS Status: ROHS3 Compliant
Secondary Compatibility Factors:
- Contact Finish - Mating: Gold preferred for signal integrity
- Operating Temperature Range: Must support -25°C minimum
- Current and Voltage Ratings: Must meet or exceed 3A and 250V
Substitute parts are grouped based on whether they maintain these core parameters while allowing minor variations in contact geometry, insulation material composition, and contact finish thickness specifications.
Parameter Comparison
| Parameter | PH1-230/120-021 | 0022284023 | 0022284026 | 0022285020 | 0022285023 | 0878910206 | 350-10-102-00-001101 | 69190-402 | A2-2PA-2.54DSA(71) | HTSW-102-07-F-S | HTSW-102-07-G-S |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Manufacturer | On Shore Technology | Molex | Molex | Molex | Molex | Molex | Preci-Dip | Amphenol ICC (FCI) | Hirose Electric | Samtec Inc. | Samtec Inc. |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Number of Rows | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Connector Type | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header | Header | Header | Header | Header |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder | Kinked Pin, Solder | Kinked Pin, Solder | Solder | Solder | Press-Fit, Solder | Solder | Solder | Solder |
| Contact Finish - Mating | Gold | Gold | Gold | Tin | Gold | Tin | Gold | Tin | Gold | Gold | Gold |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Product Status | Active | Active | Active | Active | Active | Active | Active | Obsolete | Active | Active | Active |
Engineering Selection Recommendations
Tier 1 - Direct Substitutes (Preferred):
Molex 0022284023, 0022284026, 0022285023, and Samtec HTSW-102-07-G-S are the primary substitutes. These parts maintain active product status, ROHS3 compliance, UL94 V-0 flammability rating, and gold-plated mating contacts. The Molex KK254 series parts offer high inventory availability (19,417 to 41,967 units) and are widely used in automotive, medical, and telecommunications applications.
Tier 2 - Compatible Alternatives:
Hirose A2-2PA-2.54DSA(71) and Preci-Dip 350-10-102-00-001101 are functionally compatible with extended operating temperature ranges (-55°C to 125°C and -55°C to 125°C respectively). Both maintain ROHS3 compliance and UL94 V-0 rating. The Preci-Dip part features circular contact geometry versus square, which may affect mechanical fit in existing receptacles.
Tier 3 - Legacy Compatibility:
Amphenol ICC 69190-402 (BERGSTIK® II series) is obsolete but remains in limited stock (1,018 units). This part matches the original PH1-230/120-021 in contact geometry and dimensions but carries RoHS Compliant status rather than ROHS3. Use only when legacy design constraints require exact dimensional matching and RoHS Compliant certification is acceptable.
Molex 0022285020 and 0878910206 feature kinked pin termination and tin mating contact finish, suitable for applications where solder joint reliability is prioritized over signal integrity.
Frequently Asked Questions (FAQ)
Q: Can I substitute a Molex KK254 series header for the PH1-230/120-021?
A: Yes. Molex 0022284023, 0022284026, 0022285023, and 0878910206 are direct substitutes. All maintain 0.100" (2.54mm) pitch, 2-position configuration, through-hole solder termination, UL94 V-0 flammability rating, and ROHS3 compliance. Contact finish and post length variations are within acceptable tolerances for standard board-to-board applications.
Q: What is the difference between gold and tin contact finishes?
A: Gold-plated mating contacts (PH1-230/120-021, Molex 0022284023, 0022284026, 0022285023, Samtec HTSW-102-07-G-S, Hirose A2-2PA-2.54DSA(71), Preci-Dip 350-10-102-00-001101) provide superior corrosion resistance and signal integrity. Tin-plated contacts (Molex 0022285020, 0878910206, 69190-402) offer cost reduction and are suitable for non-critical signal applications. Both finishes are acceptable for 3A current applications.
Q: Are Samtec HTSW series headers compatible with my existing design?
A: Samtec HTSW-102-07-F-S and HTSW-102-07-G-S maintain identical pitch, position count, and through-hole solder termination. The primary difference is contact finish (tin versus gold). Operating temperature range extends to -55°C to 125°C, exceeding the original -25°C to 85°C specification. These parts are suitable for designs requiring enhanced thermal performance.
Q: Can I use the Preci-Dip 350-10-102-00-001101 as a substitute?
A: The Preci-Dip part is mechanically and electrically compatible but features circular contact geometry instead of square. This may affect mating with existing receptacles designed for square pins. Verify receptacle compatibility before substitution. The part supports extended operating temperature (-55°C to 125°C) and maintains ROHS3 compliance and UL94 V-0 rating.
Q: Why is the Amphenol ICC 69190-402 listed as obsolete?
A: The BERGSTIK® II series 69190-402 is no longer in active production. However, 1,018 units remain in stock. This part is functionally equivalent to the PH1-230/120-021 with identical contact geometry and dimensions. Use only when legacy design requirements mandate exact dimensional matching and RoHS Compliant (non-ROHS3) certification is acceptable.
Q: What packaging options are available?
A: On Shore Technology PH1-230/120-021 is supplied in bulk packaging. Molex alternatives are available in bulk (0022284023, 0022284026, 0022285023, 350-10-102-00-001101) or tray (0878910206). Samtec and Hirose parts are supplied in bag packaging. Verify packaging requirements for your assembly process.
Q: Do all substitute parts meet the 3A current and 250V voltage ratings?
A: The PH1-230/120-021 specifies 3A current and 250V voltage. Molex KK254 series parts do not list current or voltage ratings in provided specifications. Preci-Dip 350-10-102-00-001101 specifies 3A at 150VDC. Hirose A2-2PA-2.54DSA(71) specifies 3A at 200V. Amphenol ICC 69190-402 specifies 3A with no voltage rating. Verify application requirements before substitution.
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