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PD54R-152M Equivalent & Substitute Parts Reference
Part Overview
The PD54R-152M is a 1.5 µH unshielded drum core wirewound inductor manufactured by API Delevan Inc., rated for 2.7 A continuous current with a maximum DC resistance of 55 mOhm. This component is in Active product status and maintains ROHS3 compliance. Alternative models become necessary when supply constraints occur, when higher current ratings are required for design margin, or when lower DC resistance characteristics are prioritized for efficiency-critical applications.
Substiute Parts
Key Parameters
| Parameter | PD54R-152M |
|---|---|
| Inductance | 1.5 µH |
| Inductance Tolerance | ±20% |
| Current Rating (Amps) | 2.7 A |
| DC Resistance (Max) | 55 mOhm |
| Core Material | Ferrite |
| Shielding | Unshielded |
| Mounting Type | Surface Mount |
| Operating Temperature Range | -55°C to 125°C |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
The SDR0604-1R5ML from Bourns Inc. qualifies as a direct substitute for the PD54R-152M based on the following matching electrical and mechanical parameters:
Matching Parameters:
- Inductance: Both parts are rated at 1.5 µH with ±20% tolerance
- Core Type: Both are ferrite drum core wirewound inductors
- Shielding: Both are unshielded configurations
- Mounting: Both use surface mount technology
- Compliance: Both are ROHS3 compliant with MSL 1 (Unlimited) rating
- Operating Temperature: Both support -40°C to 125°C minimum range (SDR0604 extends the lower bound from -55°C to -40°C)
Performance Differences:
- Current Rating: SDR0604-1R5ML provides 3.6 A versus 2.7 A (33% higher capacity)
- DC Resistance: SDR0604-1R5ML offers 30 mOhm Max versus 55 mOhm Max (45% lower resistance)
- Size: SDR0604-1R5ML measures 5.80mm x 5.80mm versus 5.70mm x 5.11mm (slightly larger footprint)
Parameter Comparison
| Parameter | PD54R-152M (API Delevan) | SDR0604-1R5ML (Bourns) |
|---|---|---|
| Inductance | 1.5 µH | 1.5 µH |
| Inductance Tolerance | ±20% | ±20% |
| Current Rating (Amps) | 2.7 A | 3.6 A |
| Current - Saturation (Isat) | 2.7 A | 6.1 A |
| DC Resistance (Max) | 55 mOhm | 30 mOhm |
| Core Material | Ferrite | Ferrite |
| Shielding | Unshielded | Unshielded |
| Mounting Type | Surface Mount | Surface Mount |
| Operating Temperature Range | -55°C to 125°C | -40°C to 125°C |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
| Packaging | Tape & Reel (TR) | Tape & Reel (TR) |
Engineering Selection Recommendations
Both the PD54R-152M and SDR0604-1R5ML are Active products with identical ROHS3 compliance and MSL 1 (Unlimited) ratings, making them suitable for equivalent circuit substitution where the same inductance value is required.
The SDR0604-1R5ML provides superior electrical performance characteristics with 33% higher continuous current capacity and 45% lower DC resistance, presenting an upgrade path for designs requiring enhanced thermal efficiency or additional design margin on current handling.
The PD54R-152M maintains a lower operating temperature floor of -55°C compared to -40°C for the SDR0604-1R5ML, making it the necessary choice for applications requiring extended low-temperature performance.
Both parts maintain identical voltage and frequency performance envelopes at their rated inductance, supporting cross-substitution in standard boost converter, buck-boost, and filter applications where the inductance value is the primary circuit requirement.
Frequently Asked Questions (FAQ)
Q: Can SDR0604-1R5ML directly replace PD54R-152M in all applications?
A: Yes, for applications operating above -40°C. The SDR0604-1R5ML provides superior electrical performance with higher current rating and lower DC resistance. For applications requiring operation below -40°C, the PD54R-152M is required to meet the extended temperature specification.
Q: What are the footprint considerations for substitution?
A: The SDR0604-1R5ML measures 5.80mm x 5.80mm with 4.80mm maximum seated height, while the PD54R-152M measures 5.70mm x 5.11mm with 4.50mm maximum seated height. Both parts are nonstandard package configurations suitable for surface mount assembly, but PCB layout must accommodate the slightly larger SDR0604-1R5ML footprint.
Q: Does the lower DC resistance of SDR0604-1R5ML provide circuit advantages?
A: The SDR0604-1R5ML's 30 mOhm Max DC resistance versus 55 mOhm Max for the PD54R-152M reduces I²R losses by approximately 45%, directly lowering thermal dissipation and improving converter efficiency. This advantage applies to all current levels, making it advantageous for power-critical designs.
Q: Are both parts suitable for production use?
A: Both the PD54R-152M and SDR0604-1R5ML are Active products with ROHS3 compliance and unlimited moisture sensitivity level ratings, making them suitable for volume production without supply risk constraints.
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