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PD105R-683K Equivalent & Substitute Parts
Part Overview
The PD105R-683K is a 68 µH unshielded drum core wirewound inductor manufactured by API Delevan Inc., rated for 1.08 A maximum current with 230mOhm DC resistance. This component is classified as obsolete, making identification of functionally equivalent alternatives essential for ongoing design support and procurement continuity. The part operates across the temperature range of -55°C to 125°C and is mounted as a surface mount device in a nonstandard package configuration.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Inductance | 68 µH |
| Inductance Tolerance | ±10% |
| Current Rating (Amps) | 1.08 A |
| DC Resistance (DCR) | 230mOhm Max |
| Core Material | Ferrite |
| Shielding | Unshielded |
| Mounting Type | Surface Mount |
| Operating Temperature Range | -55°C ~ 125°C |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution of the PD105R-683K is determined by the following critical parameters:
Primary Matching Criteria:
- Inductance value: 68 µH at 1 kHz test frequency
- Inductance tolerance: ±10%
- Core type: Ferrite, unshielded drum core configuration
- Mounting: Surface mount technology
- Current rating: Minimum 1.08 A saturation capability
Secondary Compatibility Factors:
- DC resistance within acceptable operating limits
- Operating temperature range compatibility
- RoHS3 compliance and MSL rating
- Physical dimensions permitting board-level integration
The SDR1006-680KL from Bourns Inc. satisfies all primary matching criteria and maintains compatibility across secondary factors, qualifying it as a direct functional equivalent.
Parameter Comparison
| Parameter | PD105R-683K (API Delevan) | SDR1006-680KL (Bourns) | Compatibility Status |
|---|---|---|---|
| Inductance | 68 µH | 68 µH | Matched |
| Inductance Tolerance | ±10% | ±10% | Matched |
| Current Rating (Amps) | 1.08 A | 1.1 A | Compatible |
| Current - Saturation (Isat) | 1.08 A | 2 A | Compatible |
| DC Resistance (DCR) | 230mOhm Max | 220mOhm Max | Compatible |
| Core Material | Ferrite | Ferrite | Matched |
| Shielding | Unshielded | Unshielded | Matched |
| Mounting Type | Surface Mount | Surface Mount | Matched |
| Operating Temperature Range | -55°C ~ 125°C | -40°C ~ 125°C | Compatible |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | Matched |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | Matched |
| Product Status | Obsolete | Active | Substitute Available |
Engineering Selection Recommendations
The SDR1006-680KL represents the qualified substitute for the obsolete PD105R-683K based on the following engineering factors:
Electrical Equivalence: Both components maintain identical inductance values (68 µH) and tolerance specifications (±10%). The SDR1006-680KL provides superior saturation current performance (2 A versus 1.08 A), ensuring margin in current-handling capability. DC resistance values are within 10mOhm of each other, maintaining thermal performance parity.
Compliance and Availability: The SDR1006-680KL holds active product status with 5141 units in stock, contrasting with the obsolete PD105R-683K. Both components maintain ROHS3 compliance and unlimited moisture sensitivity ratings, satisfying regulatory requirements for current manufacturing environments.
Temperature Performance: The SDR1006-680KL operates across -40°C to 125°C, covering the upper temperature requirement of the original part. Applications requiring the full -55°C lower limit must evaluate thermal performance independently.
Packaging Consideration: Both components utilize nonstandard surface mount packages with comparable physical dimensions (9.80mm × 8.79mm versus 9.80mm × 9.80mm), permitting direct board-level substitution in most applications.
Frequently Asked Questions (FAQ)
Q: Can the SDR1006-680KL directly replace the PD105R-683K in existing designs?
A: Yes. Both components share identical inductance values, tolerance specifications, core materials, and shielding configurations. Physical dimensions are comparable, supporting direct board-level substitution. Verify that the operating temperature range of -40°C to 125°C satisfies application requirements.
Q: What are the key electrical differences between these parts?
A: The SDR1006-680KL provides higher saturation current (2 A versus 1.08 A) and marginally lower DC resistance (220mOhm versus 230mOhm). These differences represent performance improvements, not limitations, for the substitute part.
Q: Are there packaging differences that affect assembly?
A: Both components are surface mount devices in nonstandard packages. The SDR1006-680KL is supplied in Tape & Reel packaging, while the PD105R-683K packaging format is not specified. Verify reel compatibility with existing pick-and-place equipment.
Q: Do both parts meet current regulatory requirements?
A: Yes. Both the PD105R-683K and SDR1006-680KL are ROHS3 compliant with MSL rating of 1 (Unlimited), satisfying current manufacturing and environmental standards.
Q: What is the lower operating temperature limit consideration?
A: The PD105R-683K operates to -55°C, while the SDR1006-680KL operates to -40°C. Applications requiring operation below -40°C must independently verify thermal performance or identify alternative substitutes with extended lower temperature ratings.
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