PCN10-96P-2.54DS 96 Position DIN Connector Header Equivalent & Substitute Parts

Part Overview

The PCN10-96P-2.54DS is a 96 position DIN connector header manufactured by Hirose Electric Co Ltd, designed for backplane applications with male pins, gold contact finish, and right-angle through-hole mounting. This part is classified as obsolete, making equivalent and substitute parts necessary for ongoing design support and procurement.

The connector features a 0.100" (2.54mm) pitch, three-row configuration, solder termination, and operates across -55°C to 85°C. With a 2A current rating and UL94 V-0 flammability rating, it serves industrial and commercial backplane interconnect applications.

Key Parameters

Parameter	Value
Connector Type	Header, Male Pins
Number of Positions	96
Pitch	0.100" (2.54mm)
Number of Rows	3
Style	C
Mounting Type	Through Hole, Right Angle
Termination	Solder
Contact Finish	Gold
Operating Temperature Range	-55°C to 85°C
Current Rating	2A
Material Flammability Rating	UL94 V-0
Moisture Sensitivity Level	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility is determined by strict alignment with the following core parameters:

Connector Type & Position Count: Header, Male Pins, 96 positions (or 96 + 2 leading contacts)
Pitch & Row Configuration: 0.100" (2.54mm) pitch, 3-row arrangement, Style C
Mounting & Termination: Through Hole, Right Angle, Solder termination
Contact Finish: Gold or equivalent conductive finish
Flammability & Environmental: UL94 V-0, MSL 1, operating temperature support

Substitute parts are grouped into two categories:

Direct Equivalents (Same Manufacturer - Hirose): PCN10-96P-2.54DS(72) maintains identical electrical and mechanical specifications with updated RoHS3 compliance and active product status.

Cross-Manufacturer Substitutes: Parts from Molex, HARTING, KYOCERA AVX, and Amphenol ICC (FCI) meet core dimensional and electrical requirements. Variations in contact finish thickness, temperature range extensions, and current rating specifications are noted where applicable.

Parameter Comparison

Manufacturer Part Number	Manufacturer	Positions	Pitch	Rows	Contact Finish	Operating Temp (°C)	Current Rating (A)	Product Status	RoHS Status
PCN10-96P-2.54DS	Hirose Electric	96	0.100"	3	Gold	-55 to 85	2	Obsolete	Non-compliant
PCN10-96P-2.54DS(72)	Hirose Electric	96	0.100"	3	Gold	-55 to 85	2	Active	ROHS3 Compliant
0850030567	Molex	96	0.100"	3	Gold	-55 to 125	—	Obsolete	ROHS3 Compliant
09031962951	HARTING	96	0.100"	3	Gold or Gold-Palladium	-55 to 125	2	Active	ROHS3 Compliant
09031965921	HARTING	96	0.100"	3	—	-55 to 125	—	Active	ROHS3 Compliant
09031966951	HARTING	96 (94 + 2 Leading)	0.100"	3	Gold	—	—	Active	ROHS3 Compliant
09033962921	HARTING	96	0.100"	3	—	-55 to 125	2	Active	ROHS3 Compliant
09033966951	HARTING	96 (94 + 2 Leading)	0.100"	3	Nickel-Phosphor	—	—	Active	ROHS3 Compliant
108457096002025	KYOCERA AVX	96	0.100"	3	Gold	-65 to 125	3	Active	ROHS3 Compliant
86093967113755DHLF	Amphenol ICC (FCI)	96	0.100"	3	Gold	-55 to 125	1.5	Active	RoHS Compliant
86093967113765BALF	Amphenol ICC (FCI)	96	0.100"	3	Gold	-55 to 125	1.5	Active	RoHS Compliant

Engineering Selection Recommendations

Primary Recommendation: PCN10-96P-2.54DS(72) from Hirose Electric is the direct equivalent. It maintains identical electrical and mechanical specifications while providing ROHS3 compliance and active product status, eliminating obsolescence risk.

Secondary Recommendations for Active Alternatives:

108457096002025 (KYOCERA AVX): Supports extended temperature range (-65°C to 125°C) and higher current rating (3A), suitable for demanding thermal environments while maintaining gold contact finish and ROHS3 compliance.
09031962951 (HARTING DIN 41612): Active product with gold or gold-palladium contact finish, extended temperature range (-55°C to 125°C), and 2A current rating matching the original specification. ROHS3 compliant.
09033962921 (HARTING DIN 41612): Active product with board lock feature, 2A current rating, extended temperature range, and ROHS3 compliance. Suitable for applications requiring mechanical retention.
86093967113755DHLF and 86093967113765BALF (Amphenol ICC): Active products with gold contact finish and extended temperature range. Current rating of 1.5A is lower than the original 2A specification; verify application requirements before selection.

Obsolete Alternatives: 0850030567 (Molex) is obsolete despite ROHS3 compliance and should be avoided for new designs.

Frequently Asked Questions (FAQ)

Q: Can PCN10-96P-2.54DS(72) be used as a direct replacement for PCN10-96P-2.54DS?

A: Yes. PCN10-96P-2.54DS(72) is the direct equivalent from Hirose Electric with identical electrical and mechanical specifications. The primary difference is packaging (Tray vs. standard) and updated RoHS3 compliance status. It is the recommended substitute.

Q: What is the difference between HARTING parts with and without specified contact finish?

A: Parts 09031965921 and 09033962921 do not specify contact finish in the provided data, while 09031962951 and 09031966951 specify gold or gold-palladium finishes. Contact finish affects corrosion resistance and signal integrity. Verify contact finish requirements with the connector supplier before selection.

Q: Why do some HARTING parts list 96 positions as "94 + 2 Leading Contacts"?

A: Leading contacts are keying or alignment pins that facilitate proper mating. The total position count remains 96, but the configuration differs slightly. These parts are mechanically and electrically compatible with standard 96-position configurations in DIN 41612 applications.

Q: Is the KYOCERA AVX part 108457096002025 suitable for higher current applications?

A: Yes. It supports 3A current rating compared to the original 2A specification, with an extended temperature range (-65°C to 125°C). It is suitable for applications requiring higher current capacity or broader thermal operating conditions.

Q: What is the impact of lower current ratings in Amphenol ICC parts?

A: Amphenol ICC parts 86093967113755DHLF and 86093967113765BALF are rated for 1.5A, below the original 2A specification. These parts are suitable only for applications where the actual current draw does not exceed 1.5A per contact. Verify application current requirements before selection.

Q: Are all substitute parts RoHS compliant?

A: Most substitute parts are ROHS3 compliant. The original PCN10-96P-2.54DS is RoHS non-compliant. Amphenol ICC parts are RoHS compliant (not ROHS3). Verify compliance requirements for your application and regulatory jurisdiction.

Q: What packaging options are available?

A: Hirose PCN10-96P-2.54DS(72) is supplied in Tray packaging. HARTING parts are supplied in Bulk. KYOCERA AVX and Amphenol ICC parts are supplied in Bulk and Tray respectively. Confirm packaging requirements with procurement specifications.

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