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OSTEO240100 Terminal Block Plug - Equivalent & Substitute Parts
Part Overview
The OSTEO240100 is a 24-position terminal block plug designed for unshrouded headers with 0.197" (5.00mm) pitch spacing. This component features screw termination, free-hanging in-line mounting, and operates across -30°C to 105°C. The part is currently obsolete, making identification of functionally equivalent alternatives essential for ongoing system maintenance and new design implementations.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | OSTEO240100 |
| Manufacturer | On Shore Technology Inc. |
| Category | Terminal Blocks |
| Type | Plug for Unshrouded Header |
| Number of Positions | 24 |
| Pitch | 0.197" (5.00mm) |
| Termination Style | Screw |
| Mounting Type | Free Hanging (In-Line) |
| Voltage - UL | 300 V |
| Wire Gauge Range | 12-28 AWG |
| Operating Temperature | -30°C ~ 105°C |
| Torque - Screw | 0.51 Nm (4.5 Lb-In) |
| Wire Strip Length | 5-6mm |
| RoHS Status | ROHS3 Compliant |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution eligibility for the OSTEO240100 is determined by strict alignment with the following critical parameters:
- Position Count & Pitch: 24 positions at 0.197" (5.00mm) spacing (non-negotiable for mechanical fit)
- Connector Type: Plug for unshrouded header with free-hanging in-line mounting
- Termination Method: Screw-based wire termination
- Electrical Ratings: 300 V UL voltage rating minimum; wire gauge compatibility 12-28 AWG
- Operating Temperature Range: Minimum -30°C to 105°C coverage
- Screw Torque Specification: 0.51 Nm (4.5 Lb-In)
- Compliance: ROHS3 compliance required
The EO240102A000G meets all substitution criteria while offering enhanced specifications in contact material, housing durability, and extended temperature range.
Parameter Comparison
| Parameter | OSTEO240100 | EO240102A000G | Compatibility |
|---|---|---|---|
| Number of Positions | 24 | 24 | Match |
| Pitch | 0.197" (5.00mm) | 0.197" (5.00mm) | Match |
| Type | Plug for Unshrouded Header | Plug for Unshrouded Header | Match |
| Termination Style | Screw | Screw | Match |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Match |
| Voltage - UL | 300 V | 300 V | Match |
| Wire Gauge Range | 12-28 AWG | 12-28 AWG | Match |
| Operating Temperature | -30°C ~ 105°C | -40°C ~ 115°C | Substitute exceeds range |
| Torque - Screw | 0.51 Nm (4.5 Lb-In) | 0.51 Nm (4.5 Lb-In) | Match |
| Wire Strip Length | 5-6mm | 5-6mm | Match |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | Match |
| Product Status | Obsolete | Active | Substitute actively manufactured |
Engineering Selection Recommendations
The EO240102A000G from Amphenol Anytek is the qualified substitute for the obsolete OSTEO240100. Selection is based on:
- Mechanical Compatibility: Identical 24-position, 5.00mm pitch configuration ensures direct fit with existing unshrouded header connectors
- Electrical Equivalence: Matching 300 V UL rating, 12-28 AWG wire gauge support, and 0.51 Nm screw torque specification
- Regulatory Compliance: Both parts maintain ROHS3 compliance and REACH unaffected status
- Active Manufacturing Status: EO240102A000G is currently in active production with confirmed inventory availability (695 pcs), eliminating supply chain risk associated with the obsolete OSTEO240100
- Enhanced Operating Range: The substitute provides extended temperature coverage (-40°C to 115°C) compared to the original (-30°C to 105°C), offering improved performance margin in thermal extremes
Frequently Asked Questions (FAQ)
Q: Can the EO240102A000G be used as a direct replacement for OSTEO240100 in existing assemblies?
A: Yes. Both parts share identical mechanical pitch (5.00mm), position count (24), mounting configuration (free-hanging in-line), and screw termination specifications. The substitute meets or exceeds all electrical and thermal requirements of the original.
Q: What are the key differences between these parts?
A: The EO240102A000G features phosphor bronze contacts versus brass in the original, thermoplastic housing versus brass, tin contact mating finish versus nickel, and an extended operating temperature range (-40°C to 115°C versus -30°C to 105°C). These represent material and performance enhancements rather than functional changes.
Q: Are there any compatibility concerns with wire gauge or termination torque?
A: No. Both parts support identical wire gauge ranges (12-28 AWG) and require the same screw torque specification (0.51 Nm / 4.5 Lb-In). Installation procedures remain unchanged.
Q: Why is the OSTEO240100 listed as obsolete?
A: Obsolescence indicates the part is no longer manufactured by On Shore Technology Inc. The EO240102A000G provides functional equivalence with active manufacturing support and improved specifications.
Q: Does the substitute meet the same compliance standards?
A: Yes. The EO240102A000G maintains ROHS3 compliance and REACH unaffected status, matching the regulatory profile of the original OSTEO240100.
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