MTSW-110-09-G-D-440 Equivalent & Substitute Parts

Part Overview

The MTSW-110-09-G-D-440 is a rectangular connector header manufactured by Samtec Inc. in the Flex Stack, MTSW series. This through-hole mounted connector features 20 positions arranged in 2 rows with 0.100" (2.54mm) pitch spacing, designed for board-to-board or cable applications. The connector is actively produced and stocked with 622 units available. Substitute parts are identified when equivalent electrical and mechanical parameters align with the main part's specifications, enabling component interchangeability in applications where the original part may be unavailable or when design requirements permit alternative qualified sources.

Substiute Parts

MTSW-110-09-G-D-440
Samtec Inc.In Stock: 722MTSW-110-09-G-D-440 Datasheet
MTSW-110-09-G-D-440
Current Part
68464-120HLF
Amphenol ICC (FCI)In Stock: 95168464-120HLF Datasheet
68464-120HLF
Similar

Key Parameters

Parameter Value
Connector Type Header, Cuttable
Contact Type Male Pin
Number of Positions 20
Number of Rows 2
Pitch - Mating 0.100" (2.54mm)
Row Spacing - Mating 0.100" (2.54mm)
Mounting Type Through Hole
Termination Solder
Contact Material Phosphor Bronze
Contact Finish - Mating Gold
Current Rating 3A
Operating Temperature Range -55°C ~ 125°C
Material Flammability Rating UL94 V-0
RoHS Status ROHS3 Compliant
Moisture Sensitivity Level 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the MTSW-110-09-G-D-440 is determined by strict alignment of the following critical parameters:

  • Connector Type & Contact Configuration: Header with male pins, unshrouded design
  • Position Count & Arrangement: 20 positions in 2-row configuration
  • Pitch Specifications: 0.100" (2.54mm) mating pitch and 0.100" (2.54mm) row spacing
  • Mounting & Termination: Through-hole mounting with solder termination
  • Contact Material & Finish: Phosphor bronze with gold mating surface
  • Electrical Performance: 3A current rating capability
  • Environmental Compliance: UL94 V-0 flammability rating, RoHS compliance, MSL 1 rating

The substitute part 68464-120HLF meets all critical substitution criteria within the allowed parameter tolerances for this product category.

Parameter Comparison

Parameter MTSW-110-09-G-D-440 68464-120HLF Compatibility
Manufacturer Samtec Inc. Amphenol ICC (FCI) Different source
Series Flex Stack, MTSW BERGSTIK® II Different series
Connector Type Header, Cuttable Header Equivalent
Contact Type Male Pin Male Pin Equivalent
Number of Positions 20 20 Equivalent
Number of Rows 2 2 Equivalent
Pitch - Mating 0.100" (2.54mm) 0.100" (2.54mm) Equivalent
Row Spacing - Mating 0.100" (2.54mm) 0.100" (2.54mm) Equivalent
Mounting Type Through Hole Through Hole Equivalent
Termination Solder Solder Equivalent
Contact Material Phosphor Bronze Phosphor Bronze Equivalent
Contact Finish - Mating Gold Gold or Gold, GXT™ Equivalent
Current Rating 3A 3A Equivalent
Operating Temperature Range -55°C ~ 125°C -65°C ~ 130°C 68464-120HLF exceeds range
Material Flammability Rating UL94 V-0 UL94 V-0 Equivalent
RoHS Status ROHS3 Compliant RoHS Compliant Equivalent
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited) Equivalent
Contact Length - Mating 0.440" (11.17mm) 0.430" (10.92mm) Within tolerance
Overall Contact Length 0.730" (18.54mm) 0.650" (16.51mm) Within tolerance
Insulation Height 0.100" (2.54mm) 0.100" (2.54mm) Equivalent
Contact Shape Square Square Equivalent
Insulation Color Black Black Equivalent
Fastening Type Push-Pull Push-Pull Equivalent
Style Board to Board or Cable Board to Board Compatible
Shrouding Unshrouded Unshrouded Equivalent
Packaging Bulk Bag Different packaging
Inventory Status 622 Pcs New Original In Stock 935 Pcs New Original In Stock Both in stock

Engineering Selection Recommendations

The 68464-120HLF qualifies as a direct substitute for the MTSW-110-09-G-D-440 based on alignment of all critical electrical and mechanical parameters. Both connectors are active products with current manufacturing status and full compliance certifications.

Key considerations for selection:

  • Both parts maintain UL94 V-0 flammability rating and MSL 1 moisture sensitivity classification
  • Both achieve RoHS compliance, with the 68464-120HLF offering broader REACH applicability
  • The 68464-120HLF operates across an extended temperature range (-65°C ~ 130°C) compared to the MTSW-110-09-G-D-440 (-55°C ~ 125°C), providing additional thermal margin in applications requiring lower minimum or higher maximum operating temperatures
  • Contact length variations (mating and overall) fall within acceptable mechanical tolerances for standard board-to-board interconnect applications
  • Both connectors employ identical pitch spacing, row configuration, and contact geometry, ensuring mechanical compatibility with mating receptacles designed for either part number

Selection between these parts depends on availability, packaging requirements, and specific thermal operating conditions of the application.

Frequently Asked Questions (FAQ)

Q: Can the 68464-120HLF be used as a direct replacement for the MTSW-110-09-G-D-440 in existing designs?

A: Yes. Both connectors share identical pitch spacing (0.100" / 2.54mm), row configuration (2 rows, 20 positions), contact type (male pin, phosphor bronze with gold finish), and electrical ratings (3A). Mechanical compatibility is maintained for standard board-to-board applications. Contact length variations are within acceptable tolerances for typical PCB mounting.

Q: What are the key differences between these two connectors?

A: The primary differences are manufacturer source (Samtec vs. Amphenol ICC), product series (Flex Stack, MTSW vs. BERGSTIK® II), operating temperature range (MTSW-110-09-G-D-440: -55°C ~ 125°C; 68464-120HLF: -65°C ~ 130°C), contact finish thickness specifications, and packaging format (bulk vs. bag). Both maintain equivalent electrical performance and compliance ratings.

Q: Are there any mechanical compatibility concerns with the contact length differences?

A: Contact length variations between the MTSW-110-09-G-D-440 (0.440" mating / 0.730" overall) and 68464-120HLF (0.430" mating / 0.650" overall) are within standard tolerances for rectangular connector applications. These differences do not affect compatibility with standard mating receptacles or PCB mounting procedures.

Q: Which part should be selected for applications requiring extended temperature operation?

A: The 68464-120HLF supports a wider operating temperature range (-65°C ~ 130°C) compared to the MTSW-110-09-G-D-440 (-55°C ~ 125°C). For applications requiring operation below -55°C or above 125°C, the 68464-120HLF is the appropriate selection.

Q: Do both connectors meet the same compliance and regulatory requirements?

A: Both connectors achieve UL94 V-0 flammability rating, MSL 1 moisture sensitivity classification, and RoHS compliance. The 68464-120HLF additionally carries REACH Affected status, while the MTSW-110-09-G-D-440 is REACH Unaffected. Both are classified under ECCN EAR99 and HTSUS 8536.69.4040.

Q: What packaging formats are available for each part?

A: The MTSW-110-09-G-D-440 is supplied in bulk packaging with 622 units in stock. The 68464-120HLF is supplied in bag packaging with 935 units in stock. Packaging selection may depend on inventory management and handling requirements.

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