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MTSW-110-09-G-D-440 Equivalent & Substitute Parts
Part Overview
The MTSW-110-09-G-D-440 is a rectangular connector header manufactured by Samtec Inc. in the Flex Stack, MTSW series. This through-hole mounted connector features 20 positions arranged in 2 rows with 0.100" (2.54mm) pitch spacing, designed for board-to-board or cable applications. The connector is actively produced and stocked with 622 units available. Substitute parts are identified when equivalent electrical and mechanical parameters align with the main part's specifications, enabling component interchangeability in applications where the original part may be unavailable or when design requirements permit alternative qualified sources.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header, Cuttable |
| Contact Type | Male Pin |
| Number of Positions | 20 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Contact Material | Phosphor Bronze |
| Contact Finish - Mating | Gold |
| Current Rating | 3A |
| Operating Temperature Range | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the MTSW-110-09-G-D-440 is determined by strict alignment of the following critical parameters:
- Connector Type & Contact Configuration: Header with male pins, unshrouded design
- Position Count & Arrangement: 20 positions in 2-row configuration
- Pitch Specifications: 0.100" (2.54mm) mating pitch and 0.100" (2.54mm) row spacing
- Mounting & Termination: Through-hole mounting with solder termination
- Contact Material & Finish: Phosphor bronze with gold mating surface
- Electrical Performance: 3A current rating capability
- Environmental Compliance: UL94 V-0 flammability rating, RoHS compliance, MSL 1 rating
The substitute part 68464-120HLF meets all critical substitution criteria within the allowed parameter tolerances for this product category.
Parameter Comparison
| Parameter | MTSW-110-09-G-D-440 | 68464-120HLF | Compatibility |
|---|---|---|---|
| Manufacturer | Samtec Inc. | Amphenol ICC (FCI) | Different source |
| Series | Flex Stack, MTSW | BERGSTIK® II | Different series |
| Connector Type | Header, Cuttable | Header | Equivalent |
| Contact Type | Male Pin | Male Pin | Equivalent |
| Number of Positions | 20 | 20 | Equivalent |
| Number of Rows | 2 | 2 | Equivalent |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | Equivalent |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | Equivalent |
| Mounting Type | Through Hole | Through Hole | Equivalent |
| Termination | Solder | Solder | Equivalent |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Equivalent |
| Contact Finish - Mating | Gold | Gold or Gold, GXT™ | Equivalent |
| Current Rating | 3A | 3A | Equivalent |
| Operating Temperature Range | -55°C ~ 125°C | -65°C ~ 130°C | 68464-120HLF exceeds range |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Equivalent |
| RoHS Status | ROHS3 Compliant | RoHS Compliant | Equivalent |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | Equivalent |
| Contact Length - Mating | 0.440" (11.17mm) | 0.430" (10.92mm) | Within tolerance |
| Overall Contact Length | 0.730" (18.54mm) | 0.650" (16.51mm) | Within tolerance |
| Insulation Height | 0.100" (2.54mm) | 0.100" (2.54mm) | Equivalent |
| Contact Shape | Square | Square | Equivalent |
| Insulation Color | Black | Black | Equivalent |
| Fastening Type | Push-Pull | Push-Pull | Equivalent |
| Style | Board to Board or Cable | Board to Board | Compatible |
| Shrouding | Unshrouded | Unshrouded | Equivalent |
| Packaging | Bulk | Bag | Different packaging |
| Inventory Status | 622 Pcs New Original In Stock | 935 Pcs New Original In Stock | Both in stock |
Engineering Selection Recommendations
The 68464-120HLF qualifies as a direct substitute for the MTSW-110-09-G-D-440 based on alignment of all critical electrical and mechanical parameters. Both connectors are active products with current manufacturing status and full compliance certifications.
Key considerations for selection:
- Both parts maintain UL94 V-0 flammability rating and MSL 1 moisture sensitivity classification
- Both achieve RoHS compliance, with the 68464-120HLF offering broader REACH applicability
- The 68464-120HLF operates across an extended temperature range (-65°C ~ 130°C) compared to the MTSW-110-09-G-D-440 (-55°C ~ 125°C), providing additional thermal margin in applications requiring lower minimum or higher maximum operating temperatures
- Contact length variations (mating and overall) fall within acceptable mechanical tolerances for standard board-to-board interconnect applications
- Both connectors employ identical pitch spacing, row configuration, and contact geometry, ensuring mechanical compatibility with mating receptacles designed for either part number
Selection between these parts depends on availability, packaging requirements, and specific thermal operating conditions of the application.
Frequently Asked Questions (FAQ)
Q: Can the 68464-120HLF be used as a direct replacement for the MTSW-110-09-G-D-440 in existing designs?
A: Yes. Both connectors share identical pitch spacing (0.100" / 2.54mm), row configuration (2 rows, 20 positions), contact type (male pin, phosphor bronze with gold finish), and electrical ratings (3A). Mechanical compatibility is maintained for standard board-to-board applications. Contact length variations are within acceptable tolerances for typical PCB mounting.
Q: What are the key differences between these two connectors?
A: The primary differences are manufacturer source (Samtec vs. Amphenol ICC), product series (Flex Stack, MTSW vs. BERGSTIK® II), operating temperature range (MTSW-110-09-G-D-440: -55°C ~ 125°C; 68464-120HLF: -65°C ~ 130°C), contact finish thickness specifications, and packaging format (bulk vs. bag). Both maintain equivalent electrical performance and compliance ratings.
Q: Are there any mechanical compatibility concerns with the contact length differences?
A: Contact length variations between the MTSW-110-09-G-D-440 (0.440" mating / 0.730" overall) and 68464-120HLF (0.430" mating / 0.650" overall) are within standard tolerances for rectangular connector applications. These differences do not affect compatibility with standard mating receptacles or PCB mounting procedures.
Q: Which part should be selected for applications requiring extended temperature operation?
A: The 68464-120HLF supports a wider operating temperature range (-65°C ~ 130°C) compared to the MTSW-110-09-G-D-440 (-55°C ~ 125°C). For applications requiring operation below -55°C or above 125°C, the 68464-120HLF is the appropriate selection.
Q: Do both connectors meet the same compliance and regulatory requirements?
A: Both connectors achieve UL94 V-0 flammability rating, MSL 1 moisture sensitivity classification, and RoHS compliance. The 68464-120HLF additionally carries REACH Affected status, while the MTSW-110-09-G-D-440 is REACH Unaffected. Both are classified under ECCN EAR99 and HTSUS 8536.69.4040.
Q: What packaging formats are available for each part?
A: The MTSW-110-09-G-D-440 is supplied in bulk packaging with 622 units in stock. The 68464-120HLF is supplied in bag packaging with 935 units in stock. Packaging selection may depend on inventory management and handling requirements.
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