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MTSW-108-08-S-S-235 Equivalent & Substitute Parts
Part Overview
The MTSW-108-08-S-S-235 is a rectangular connector header manufactured by Samtec Inc., designed for through-hole mounting applications. This 8-position, single-row connector operates at 0.100" (2.54mm) pitch and supports board-to-board or cable connections with a 3A current rating. The part is actively produced and RoHS3 compliant, making it suitable for modern electronic assemblies requiring reliable interconnection solutions.
Substitute parts are identified when equivalent electrical and mechanical parameters align with the main part's specifications, enabling component interchangeability in applications where the original part may be unavailable or where alternative sourcing is required.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header, Cuttable / Breakaway |
| Contact Type | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Positions | 8 |
| Number of Rows | 1 |
| Mounting Type | Through Hole |
| Termination | Solder |
| Contact Length - Mating | 0.235" (5.97mm) |
| Insulation Height | 0.100" (2.54mm) |
| Contact Shape | Square |
| Contact Finish - Mating | Gold |
| Material Flammability Rating | UL94 V-0 |
| Current Rating | 3A |
| Operating Temperature Range | -55°C ~ 125°C |
| RoHS Status | ROHS3 Compliant |
Substitute Part Grouping Explanation
The 3M 929647-02-08-I qualifies as a substitute for the MTSW-108-08-S-S-235 based on the following alignment of critical parameters:
- Connector Configuration: Both parts are 8-position, single-row male pin headers with 0.100" (2.54mm) pitch
- Mounting and Termination: Both use through-hole solder termination
- Contact Geometry: Both feature square contacts with 0.235" (5.97mm) mating contact length and 0.100" (2.54mm) insulation height
- Electrical Performance: Both support gold-plated mating contacts and UL94 V-0 flammability rating
- Compliance: Both are RoHS compliant
Variations exist in contact post length (0.195" vs. 0.210"), contact finish thickness, current rating (3A vs. 2.5A), and operating temperature range (-55°C to 125°C vs. -40°C to 105°C). These differences must be evaluated against specific application requirements.
Parameter Comparison
| Parameter | MTSW-108-08-S-S-235 (Samtec) | 929647-02-08-I (3M) |
|---|---|---|
| Manufacturer | Samtec Inc. | 3M |
| Series | Flex Stack, MTSW | 929 |
| Connector Type | Header, Cuttable | Header, Breakaway |
| Contact Type | Male Pin | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions | 8 | 8 |
| Number of Rows | 1 | 1 |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Solder |
| Contact Length - Mating | 0.235" (5.97mm) | 0.235" (5.97mm) |
| Contact Length - Post | 0.195" (4.95mm) | 0.210" (5.33mm) |
| Overall Contact Length | 0.530" (13.46mm) | 0.545" (13.84mm) |
| Insulation Height | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Shape | Square | Square |
| Contact Finish - Mating | Gold | Gold |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 10.0µin (0.25µm) |
| Contact Finish - Post | Tin | Gold |
| Contact Material | Phosphor Bronze | Copper Alloy |
| Insulation Material | Polyester, Glass Filled | Polybutylene Terephthalate (PBT), Polyester, Glass Filled |
| Operating Temperature | -55°C ~ 125°C | -40°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Black |
| Current Rating | 3A | 2.5A |
| Product Status | Active | Active |
| RoHS Status | ROHS3 Compliant | RoHS Compliant |
Engineering Selection Recommendations
Both the MTSW-108-08-S-S-235 and 929647-02-08-I are active products with established compliance certifications. Selection between these parts depends on application-specific constraints:
The MTSW-108-08-S-S-235 is suitable for applications requiring extended temperature operation (-55°C to 125°C) and higher current capacity (3A). Its phosphor bronze contacts with tin post finish provide specific material characteristics for particular environmental conditions.
The 929647-02-08-I accommodates applications within the -40°C to 105°C temperature range with a 2.5A current rating. Its all-gold contact finish and PBT insulation material composition offer alternative material properties. The slightly longer contact post (0.210" vs. 0.195") may affect board-level clearance considerations.
Both parts maintain UL94 V-0 flammability compliance and RoHS compliance status, supporting use in regulated electronic assemblies.
Frequently Asked Questions (FAQ)
Q: Can the 929647-02-08-I directly replace the MTSW-108-08-S-S-235 in all applications?
A: Direct substitution is possible when application requirements fall within the 929647-02-08-I's operating parameters: temperature range of -40°C to 105°C and current load not exceeding 2.5A. The 0.015" (0.38mm) difference in contact post length must be evaluated for PCB clearance compatibility.
Q: What are the key differences in contact finish specifications?
A: The MTSW-108-08-S-S-235 uses gold-plated mating contacts (30.0µin thickness) with tin-plated posts. The 929647-02-08-I uses gold-plated mating contacts (10.0µin thickness) with gold-plated posts. These differences affect corrosion resistance and contact wear characteristics under specific environmental conditions.
Q: Are both parts suitable for high-temperature applications?
A: The MTSW-108-08-S-S-235 supports operation to 125°C, making it suitable for elevated-temperature environments. The 929647-02-08-I is rated to 105°C maximum. Application temperature requirements determine which part is appropriate.
Q: What is the significance of the cuttable versus breakaway connector type designation?
A: Both designations indicate the connector can be separated into individual positions. The specific mechanical implementation differs between manufacturers but does not affect electrical or mating characteristics for standard applications.
Q: Do both parts meet current RoHS requirements?
A: Yes. The MTSW-108-08-S-S-235 is ROHS3 compliant, and the 929647-02-08-I is RoHS compliant. Both meet current regulatory requirements for restricted substance elimination.
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