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MJE802G Equivalent & Substitute Parts
Part Overview
The MJE802G is an NPN Darlington bipolar junction transistor manufactured by onsemi, rated for 80 V collector-emitter breakdown voltage and 4 A maximum collector current in a TO-126 through-hole package. This device is classified as obsolete, necessitating identification of active equivalent and substitute components for ongoing design requirements and production continuity.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Transistor Type | NPN - Darlington |
| Current - Collector (Ic) (Max) | 4 A |
| Voltage - Collector Emitter Breakdown (Max) | 80 V |
| Power - Max | 40 W |
| DC Current Gain (hFE) (Min) | 750 @ 1.5A, 3V |
| Operating Temperature Range | -55°C ~ 150°C (TJ) |
| Mounting Type | Through Hole |
| Package / Case | TO-225AA, TO-126-3 |
| RoHS Status | ROHS3 Compliant |
Substitute Part Grouping Explanation
Substitution of the MJE802G is determined by the following critical parameters: transistor type (NPN Darlington), maximum collector current (4 A), maximum collector-emitter breakdown voltage (80 V or higher), maximum power dissipation (40 W), DC current gain minimum (750), operating temperature range (-55°C to 150°C), and through-hole mounting configuration.
Substitute parts are grouped into two categories:
Direct Voltage Rating Match (80 V): Parts maintaining the original 80 V breakdown voltage specification with identical or superior electrical characteristics and active product status.
Elevated Voltage Rating (100 V): Parts with higher collector-emitter breakdown voltage, providing enhanced voltage margin while maintaining all other critical parameters at or above the original specification.
All substitute parts maintain NPN Darlington configuration, 4 A collector current rating, 40 W power dissipation, and through-hole mounting. Variations in package designation (TO-126 versus TO-126-3 versus SOT-32-3) and manufacturer (onsemi versus STMicroelectronics) are noted for mechanical and sourcing considerations.
Parameter Comparison
| Parameter | MJE802G | BD681G | BD679AS | BD679 | BD679A |
|---|---|---|---|---|---|
| Manufacturer | onsemi | onsemi | onsemi | STMicroelectronics | STMicroelectronics |
| Transistor Type | NPN - Darlington | NPN - Darlington | NPN - Darlington | NPN - Darlington | NPN - Darlington |
| Current - Collector (Ic) (Max) | 4 A | 4 A | 4 A | 4 A | 4 A |
| Voltage - Collector Emitter Breakdown (Max) | 80 V | 100 V | 80 V | 80 V | 80 V |
| Power - Max | 40 W | 40 W | 40 W | 40 W | 40 W |
| DC Current Gain (hFE) (Min) | 750 @ 1.5A, 3V | 750 @ 1.5A, 3V | 750 @ 2A, 3V | 750 @ 1.5A, 3V | 750 @ 2A, 3V |
| Operating Temperature (TJ) | -55°C ~ 150°C | -55°C ~ 150°C | 150°C | 150°C | 150°C |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Supplier Device Package | TO-126 | TO-126 | TO-126-3 | SOT-32-3 | SOT-32-3 |
| Product Status | Obsolete | Active | Active | Active | Active |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
Engineering Selection Recommendations
BD681G (onsemi): This part is the primary direct substitute for the MJE802G. It maintains onsemi manufacturer continuity, identical collector current and power ratings, and active product status. The elevated 100 V breakdown voltage provides additional voltage margin over the original 80 V specification. Operating temperature range extends to 150°C maximum junction temperature. Package designation TO-126 matches the original mechanical footprint. ROHS3 compliance and REACH unaffected status align with regulatory requirements.
BD679AS (onsemi): This part provides an alternative within the onsemi product line with matching 80 V breakdown voltage and 4 A collector current. Active product status and ROHS3 compliance are confirmed. Package designation TO-126-3 represents a variant of the original TO-126 footprint. Operating temperature specification is limited to 150°C maximum junction temperature without lower temperature bound documentation.
BD679 (STMicroelectronics): This part offers cross-manufacturer substitution with matching electrical specifications (80 V, 4 A, 40 W). Active product status and ROHS3 compliance are confirmed. Package designation SOT-32-3 differs from the original TO-126, requiring mechanical verification for board-level compatibility. Moisture sensitivity level 1 (unlimited) matches the original specification. Inventory availability is substantial at 23,300 pieces.
BD679A (STMicroelectronics): This part provides an alternative STMicroelectronics option with identical electrical ratings to BD679. Active product status and ROHS3 compliance are confirmed. Package designation SOT-32-3 requires mechanical compatibility assessment. Moisture sensitivity level 1 (unlimited) is maintained.
Frequently Asked Questions (FAQ)
Q: Can BD681G be used as a direct replacement for MJE802G in all applications?
A: BD681G is electrically compatible with MJE802G for applications operating at or below 80 V. The elevated 100 V breakdown voltage of BD681G provides additional voltage margin and does not degrade performance in circuits designed for 80 V operation. Package compatibility (TO-126) is confirmed. Verification of board-level mechanical fit is required.
Q: What is the primary difference between BD679AS and BD679?
A: BD679AS is manufactured by onsemi with TO-126-3 package designation, while BD679 is manufactured by STMicroelectronics with SOT-32-3 package designation. Both maintain 80 V breakdown voltage and 4 A collector current ratings. The package difference requires mechanical compatibility assessment for PCB mounting.
Q: Are there operating temperature differences between MJE802G and the substitute parts?
A: MJE802G specifies -55°C to 150°C operating temperature range. BD681G maintains this full range. BD679AS, BD679, and BD679A specify 150°C maximum junction temperature without documented lower temperature limits. Applications requiring operation below 0°C should prioritize BD681G or verify substitute part low-temperature performance requirements.
Q: Can SOT-32-3 packaged parts (BD679, BD679A) be used on boards designed for TO-126 footprints?
A: SOT-32-3 and TO-126 are distinct package types with different mechanical dimensions and pin configurations. Direct PCB footprint substitution is not possible without board redesign. Mechanical compatibility must be verified before implementation.
Q: What is the significance of the higher collector cutoff current in substitute parts?
A: BD681G, BD679AS, BD679, and BD679A specify 500µA maximum collector cutoff current, compared to 100µA for MJE802G. This parameter affects leakage current behavior in off-state conditions. For applications sensitive to leakage current, circuit-level performance validation is required.
Q: Are all substitute parts RoHS3 compliant?
A: Yes. BD681G, BD679AS, BD679, and BD679A are all ROHS3 compliant and REACH unaffected, matching the regulatory status of MJE802G.
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