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MJ-2502 Equivalent & Substitute Parts
Part Overview
The MJ-2502 is a 2.50mm mono phone jack connector manufactured by CUI Devices, designed for panel-mount, through-hole applications with right-angle orientation. This connector features solder eyelet termination, silver-plated brass contacts, and includes mounting hardware with thread lock. The MJ-2502 is classified as obsolete, making identification of active equivalent parts essential for ongoing production and maintenance applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Phone Jack |
| Signal Configuration | Mono |
| Mating Diameter | 2.50mm (0.094", 3/32", Sub Mini, Miniature) |
| Number of Contacts | 2 Conductors, 3 Contacts |
| Internal Switch | Single Switch |
| Mounting Type | Panel Mount, Through Hole, Right Angle |
| Termination Method | Solder Eyelet(s) |
| Voltage Rating | 12VDC |
| Current Rating | 1 A |
| Panel Hole Size | 0.197" (5.00mm) |
| Thread Size | M4 |
| Housing Material | Polybutylene Terephthalate (PBT) |
| Contact Material | Brass |
Substitute Part Grouping Explanation
The MJ1-2502 qualifies as a direct substitute for the MJ-2502 based on the following critical parameters:
- Connector Type & Signal Configuration: Both are mono phone jack connectors with identical signal line architecture
- Mating Diameter & Contact Count: Both feature 2.50mm mating diameter with 2 conductors and 3 contacts
- Mounting Specifications: Both are panel-mount, through-hole, right-angle connectors with identical panel hole size (0.197", 5.00mm) and thread size (M4)
- Termination Method: Both use solder eyelet termination
- Electrical Ratings: Both are rated for 12VDC and 1 A current
- Housing & Contact Materials: Both use PBT housing and brass contacts
- Compliance Status: Both are RoHS compliant and REACH unaffected
The primary distinction is product status: MJ-2502 is obsolete, while MJ1-2502 is active with higher inventory availability.
Parameter Comparison
| Parameter | MJ-2502 | MJ1-2502 |
|---|---|---|
| Manufacturer | CUI Devices | CUI Devices |
| Connector Type | Phone Jack | Phone Jack |
| Signal Lines | Mono | Mono |
| Mating Diameter | 2.50mm (0.094", 3/32") | 2.50mm (0.094", 3/32") |
| Actual Diameter | 0.102" (2.60mm) | 0.102" (2.60mm) |
| Number of Contacts | 2 Conductors, 3 Contacts | 2 Conductors, 3 Contacts |
| Internal Switch | Single Switch | Single Switch |
| Mounting Type | Panel Mount, Through Hole, Right Angle | Panel Mount, Through Hole, Right Angle |
| Termination | Solder Eyelet(s) | Solder Eyelet(s) |
| Shielding | Unshielded | Unshielded |
| Features | Mounting Hardware, Thread Lock | Mounting Hardware, Thread Lock |
| Voltage Rating | 12VDC | 12VDC |
| Current Rating | 1 A | 1 A |
| Contact Plating | Silver | Tin |
| Housing Material | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) |
| Contact Material | Brass | Brass, Copper Alloy |
| Panel Hole Size | 0.197" (5.00mm) | 0.197" (5.00mm) |
| Thread Size | M4 | M4 |
| Product Status | Obsolete | Active |
| RoHS Status | RoHS Compliant | ROHS3 Compliant |
| Packaging | Not specified | Tray |
| Inventory Status | 966 Pcs New Original In Stock | 1895 Pcs New Original In Stock |
Engineering Selection Recommendations
The MJ1-2502 is the direct active equivalent for the obsolete MJ-2502. Both connectors meet identical mechanical and electrical specifications for 2.50mm mono phone jack applications with panel-mount, through-hole, right-angle configuration.
The MJ1-2502 offers the following advantages:
- Active product status with manufacturer support and continued availability
- Higher inventory levels (1895 units versus 966 units)
- ROHS3 compliance, representing current regulatory alignment
- Tray packaging suitable for automated assembly processes
The contact plating difference (silver on MJ-2502 versus tin on MJ1-2502) does not affect functional compatibility, as both materials provide adequate conductivity and corrosion resistance for the specified 12VDC, 1 A application. The MJ1-2502 contact material specification includes both brass and copper alloy options, maintaining electrical performance equivalence.
Frequently Asked Questions (FAQ)
Q: Can MJ1-2502 be used as a direct replacement for MJ-2502 in existing designs?
A: Yes. The MJ1-2502 is mechanically and electrically equivalent to the MJ-2502. Both connectors feature identical mating diameter (2.50mm), contact count (2 conductors, 3 contacts), mounting configuration (panel mount, through hole, right angle), and electrical ratings (12VDC, 1 A). Panel hole size and thread size are identical (0.197", M4), ensuring direct PCB and panel compatibility.
Q: What is the significance of the contact plating difference?
A: The MJ-2502 features silver-plated contacts, while the MJ1-2502 features tin-plated contacts. Both plating materials provide adequate conductivity and corrosion resistance for the specified application. The plating difference does not affect functional performance or mating compatibility.
Q: Are there any compliance differences between these connectors?
A: Both connectors are RoHS compliant and REACH unaffected. The MJ1-2502 carries ROHS3 certification, representing alignment with current regulatory standards. The MJ-2502 carries RoHS compliance designation. Both meet applicable environmental and safety requirements.
Q: What packaging options are available?
A: The MJ-2502 packaging specification is not provided in available documentation. The MJ1-2502 is supplied in tray packaging, suitable for automated assembly and high-volume production environments.
Q: Why is the MJ-2502 classified as obsolete?
A: The MJ-2502 has been superseded by the MJ1-2502 in the CUI Devices product line. The MJ1-2502 is the active equivalent offering identical functionality with current manufacturer support and improved availability.
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