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M83504/01-025 Equivalent & Substitute Parts
Part Overview
The M83504/01-025 is a DIP rocker switch manufactured by Grayhill Inc., configured as a single-pole single-throw (SPST) device with 5 positions. This component is rated for 150mA at 30VDC and features a through-hole mounting design with gold-plated copper alloy contacts. The part is classified as obsolete, necessitating identification of active equivalent alternatives to maintain design continuity and ensure supply chain availability for new production and repair applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer | Grayhill Inc. |
| Series | 76 |
| Circuit Configuration | SPST |
| Number of Positions | 5 |
| Current Rating | 150mA |
| Voltage Rating | 30VDC |
| Actuator Type | Rocker |
| Actuator Level | Raised |
| Contact Material | Copper Alloy |
| Contact Finish | Gold |
| Mounting Type | Through Hole |
| Termination Style | PC Pin |
| Pitch | 0.100" (2.54mm) |
| Height Above Board | 0.315" (8.00mm) |
| Operating Temperature Range | -40°C to 85°C |
| Mechanical Life | 2,000 Cycles |
| Electrical Life | 2,000 Cycles |
Substitute Part Grouping Explanation
Substitution of the M83504/01-025 is determined by strict equivalence across all electrical and mechanical parameters. The primary substitute, model 76SB05ST, maintains identical specifications in the following critical areas:
Electrical Parameters: Circuit configuration (SPST), number of positions (5), current rating (150mA), and voltage rating (30VDC) are identical between the main part and substitute.
Mechanical Parameters: Actuator type (rocker), actuator level (raised), contact material (copper alloy), contact finish (gold), mounting type (through hole), termination style (PC pin), pitch (0.100"), and height above board (0.315") are fully matched.
Environmental Parameters: Operating temperature range (-40°C to 85°C), mechanical life (2,000 cycles), and electrical life (2,000 cycles) are equivalent.
Key Differentiators: The primary distinction between M83504/01-025 and 76SB05ST is product status and regulatory compliance. The M83504/01-025 is obsolete and RoHS non-compliant, while 76SB05ST is active and ROHS3 compliant. Packaging differs (M83504/01-025 uses standard packaging; 76SB05ST uses tube packaging).
Parameter Comparison
| Parameter | M83504/01-025 | 76SB05ST | Match Status |
|---|---|---|---|
| Manufacturer | Grayhill Inc. | Grayhill Inc. | Identical |
| Series | 76 | 76 | Identical |
| Circuit Configuration | SPST | SPST | Identical |
| Number of Positions | 5 | 5 | Identical |
| Current Rating | 150mA | 150mA | Identical |
| Voltage Rating | 30VDC | 30VDC | Identical |
| Actuator Type | Rocker | Rocker | Identical |
| Actuator Level | Raised | Raised | Identical |
| Contact Material | Copper Alloy | Copper Alloy | Identical |
| Contact Finish | Gold | Gold | Identical |
| Mounting Type | Through Hole | Through Hole | Identical |
| Termination Style | PC Pin | PC Pin | Identical |
| Pitch | 0.100" (2.54mm) | 0.100" (2.54mm) | Identical |
| Height Above Board | 0.315" (8.00mm) | 0.315" (8.00mm) | Identical |
| Operating Temperature Range | -40°C to 85°C | -40°C to 85°C | Identical |
| Mechanical Life | 2,000 Cycles | 2,000 Cycles | Identical |
| Electrical Life | 2,000 Cycles | 2,000 Cycles | Identical |
| Product Status | Obsolete | Active | Different |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | Different |
| Packaging | Standard | Tube | Different |
Engineering Selection Recommendations
The 76SB05ST is the direct functional equivalent to the obsolete M83504/01-025. Selection of 76SB05ST is appropriate for the following reasons:
Product Status: The 76SB05ST maintains active product status with Grayhill Inc., ensuring continued availability and manufacturer support. The M83504/01-025 is obsolete and subject to discontinuation without notice.
Regulatory Compliance: The 76SB05ST is ROHS3 compliant, meeting current environmental and regulatory requirements for electronic components in most jurisdictions. The M83504/01-025 is RoHS non-compliant and may not satisfy procurement requirements for new designs or applications subject to RoHS directives.
Electrical and Mechanical Equivalence: All functional parameters are identical, ensuring direct substitution without circuit redesign or PCB layout modification.
Packaging Consideration: The 76SB05ST is supplied in tube packaging, which may differ from original procurement specifications. Verify packaging requirements with procurement and assembly operations before finalizing component selection.
Frequently Asked Questions (FAQ)
Q: Can 76SB05ST be used as a direct replacement for M83504/01-025 in existing designs?
A: Yes. The 76SB05ST is electrically and mechanically equivalent to M83504/01-025. All functional parameters, including circuit configuration, current and voltage ratings, actuator type, contact materials, and mounting specifications are identical. No circuit redesign or PCB layout modification is required.
Q: What is the primary reason for substitution?
A: The M83504/01-025 is classified as obsolete. The 76SB05ST is the active equivalent from the same manufacturer and series, ensuring supply chain continuity and long-term availability.
Q: Are there compliance differences between these parts?
A: Yes. The M83504/01-025 is RoHS non-compliant, while 76SB05ST is ROHS3 compliant. For applications subject to RoHS directives or procurement policies requiring RoHS compliance, 76SB05ST is the appropriate selection.
Q: Does packaging differ between these parts?
A: Yes. The M83504/01-025 uses standard packaging, while 76SB05ST is supplied in tube packaging. Verify that tube packaging is compatible with your assembly and handling processes.
Q: Are the physical dimensions identical?
A: Yes. Height above board (0.315"), pitch (0.100"), and all other mechanical dimensions are identical. PCB footprints and mounting hole patterns are compatible.
Q: What is the operating temperature range for both parts?
A: Both parts operate across -40°C to 85°C. Environmental performance is equivalent.
Q: Are the contact materials and finishes the same?
A: Yes. Both parts feature copper alloy contacts with gold finish, ensuring equivalent electrical performance and corrosion resistance.
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