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Grayhill M83504/01-024 DIP Switch Equivalent & Substitute Parts
Part Overview
The Grayhill M83504/01-024 is a single-pole single-throw (SPST) rocker DIP switch rated for 150mA at 30VDC with four positions and through-hole mounting. This component is classified as obsolete, which necessitates identification of functionally equivalent alternatives for ongoing design support and procurement continuity. The part features a raised rocker actuator, gold-plated copper alloy contacts, and thermoplastic housing suitable for washable applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | M83504/01-024 |
| Manufacturer | Grayhill Inc. |
| Series | 76 |
| Circuit Configuration | SPST |
| Number of Positions | 4 |
| Current Rating | 150mA |
| Voltage Rating | 30VDC |
| Actuator Type | Rocker |
| Actuator Level | Raised |
| Contact Material | Copper Alloy |
| Contact Finish | Gold |
| Mounting Type | Through Hole |
| Termination Style | PC Pin |
| Pitch | 0.100" (2.54mm) |
| Height Above Board | 0.315" (8.00mm) |
| Length | 0.480" (12.19mm) |
| Operating Temperature Range | -40°C to 85°C |
| Mechanical Life | 2,000 Cycles |
| Electrical Life | 2,000 Cycles |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution of the M83504/01-024 is determined by strict equivalence across the following critical parameters:
Electrical Parameters: Circuit configuration (SPST), number of positions (4), current rating (150mA), and voltage rating (30VDC) must be identical.
Mechanical Parameters: Actuator type (rocker), actuator level (raised), mounting type (through hole), termination style (PC pin), and pitch (0.100" / 2.54mm) must match exactly.
Physical Dimensions: Height above board (0.315" / 8.00mm) and length (0.480" / 12.19mm) must be preserved for PCB layout compatibility.
Contact Specifications: Contact material (copper alloy) and contact finish (gold) ensure electrical performance and reliability equivalence.
Environmental Specifications: Operating temperature range (-40°C to 85°C), mechanical life (2,000 cycles), and electrical life (2,000 cycles) must be maintained.
The substitute part 76SB04ST meets all these criteria and is identified as an active product within the same Grayhill 76 series.
Parameter Comparison
| Parameter | M83504/01-024 (Main Part) | 76SB04ST (Substitute) | Match Status |
|---|---|---|---|
| Manufacturer | Grayhill Inc. | Grayhill Inc. | Identical |
| Series | 76 | 76 | Identical |
| Circuit Configuration | SPST | SPST | Identical |
| Number of Positions | 4 | 4 | Identical |
| Current Rating | 150mA | 150mA | Identical |
| Voltage Rating | 30VDC | 30VDC | Identical |
| Actuator Type | Rocker | Rocker | Identical |
| Actuator Level | Raised | Raised | Identical |
| Contact Material | Copper Alloy | Copper Alloy | Identical |
| Contact Finish | Gold | Gold | Identical |
| Mounting Type | Through Hole | Through Hole | Identical |
| Termination Style | PC Pin | PC Pin | Identical |
| Pitch | 0.100" (2.54mm) | 0.100" (2.54mm) | Identical |
| Height Above Board | 0.315" (8.00mm) | 0.315" (8.00mm) | Identical |
| Length | 0.480" (12.19mm) | 0.480" (12.19mm) | Identical |
| Operating Temperature Range | -40°C to 85°C | -40°C to 85°C | Identical |
| Mechanical Life | 2,000 Cycles | 2,000 Cycles | Identical |
| Electrical Life | 2,000 Cycles | 2,000 Cycles | Identical |
| Product Status | Obsolete | Active | Substitute is active |
| RoHS Compliance | RoHS non-compliant | RoHS3 Compliant | Substitute offers improved compliance |
| Packaging | Not specified | Tube | Substitute in tube packaging |
Engineering Selection Recommendations
The 76SB04ST is a direct functional equivalent to the M83504/01-024 across all critical electrical, mechanical, and dimensional parameters. Selection of the 76SB04ST is supported by the following factors:
Product Status: The 76SB04ST maintains active product status, ensuring ongoing availability and manufacturer support, whereas the M83504/01-024 is obsolete.
Regulatory Compliance: The 76SB04ST achieves RoHS3 compliance, providing improved environmental and regulatory alignment compared to the non-compliant M83504/01-024. Both parts maintain REACH Unaffected status and EAR99 export classification.
Electrical and Mechanical Equivalence: All specified electrical ratings, circuit configurations, mechanical characteristics, and dimensional parameters are identical between the two parts, ensuring direct substitution without design modification.
Packaging: The 76SB04ST is supplied in tube packaging, which is standard for production environments and provides appropriate component protection.
Inventory Availability: The 76SB04ST is available in active inventory (723 pcs), supporting immediate procurement requirements.
Frequently Asked Questions (FAQ)
Q: Can the 76SB04ST be used as a direct replacement for the M83504/01-024 without PCB modifications?
A: Yes. The 76SB04ST is dimensionally and functionally identical to the M83504/01-024. All electrical ratings, mechanical characteristics, and physical dimensions match exactly. No PCB layout changes are required.
Q: What is the primary reason for substituting the M83504/01-024?
A: The M83504/01-024 is classified as obsolete. The 76SB04ST is the active equivalent within the Grayhill 76 series, ensuring long-term availability and manufacturer support.
Q: Are there compliance differences between these parts?
A: Yes. The M83504/01-024 is RoHS non-compliant, while the 76SB04ST is RoHS3 compliant. Both parts are REACH Unaffected and classified as EAR99 for export purposes.
Q: Does packaging differ between the two parts?
A: The M83504/01-024 packaging is not specified in available documentation. The 76SB04ST is supplied in tube packaging, which is standard for component distribution and provides appropriate protection during handling and storage.
Q: Are the electrical and mechanical life ratings identical?
A: Yes. Both parts specify 2,000 cycles for mechanical life and 2,000 cycles for electrical life. Operating temperature range is identical at -40°C to 85°C.
Q: What are the key parameters that define substitution eligibility?
A: Substitution is determined by equivalence in circuit configuration (SPST), number of positions (4), current rating (150mA), voltage rating (30VDC), actuator type (rocker), mounting type (through hole), pitch (0.100" / 2.54mm), and physical dimensions (height 0.315" / 8.00mm, length 0.480" / 12.19mm).
Q: Is the 76SB04ST available in the same quantity as the M83504/01-024?
A: The 76SB04ST is available in inventory with 723 pcs in stock, compared to 710 pcs of the M83504/01-024. Both quantities support production requirements.
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