M80-8820522 Equivalent & Substitute Parts

Part Overview

The M80-8820522 is a rectangular connector header manufactured by Harwin Inc., part of the Datamate L-Tek series. This through-hole connector features a vertical orientation with 5 positions at 2.00mm pitch, designed for board-to-board or cable applications. The part is currently listed as obsolete, necessitating identification of active equivalent components to maintain design continuity and ensure supply chain availability.

Substiute Parts

M80-8820522
Harwin Inc.In Stock: 1050M80-8820522 Datasheet
M80-8820522
Current Part
M80-8820542
Harwin Inc.In Stock: 2338M80-8820542 Datasheet
M80-8820542
MFR Recommended

Key Parameters

Parameter Value
Manufacturer Harwin Inc.
Series Datamate L-Tek
Connector Type Header
Contact Type Male Pin
Pitch - Mating 0.079" (2.00mm)
Number of Positions 5
Number of Rows 1
Mounting Type Through Hole
Termination Solder
Shrouding Shrouded - 4 Wall
Current Rating 2.2A
Voltage Rating 800V
Operating Temperature -55°C ~ 125°C
Material Flammability Rating UL94 V-0

Substitute Part Grouping Explanation

The M80-8820542 qualifies as a direct substitute for the M80-8820522 based on the following critical parameters:

  • Identical pitch specification (0.079" / 2.00mm)
  • Matching position count (5 positions, single row)
  • Same connector type and contact configuration (Male Pin Header)
  • Identical mounting method (Through Hole, Solder Termination)
  • Matching shrouding design (Shrouded - 4 Wall)
  • Equivalent electrical ratings (2.2A current, 800V voltage)
  • Identical operating temperature range (-55°C ~ 125°C)
  • Same insulation material and flammability rating (PPS Glass Filled, UL94 V-0)

The primary distinction is product status: M80-8820542 is active and currently in production, whereas M80-8820522 is obsolete.

Parameter Comparison

Parameter M80-8820522 M80-8820542
Manufacturer Harwin Inc. Harwin Inc.
Series Datamate L-Tek Datamate L-Tek
Product Status Obsolete Active
Connector Type Header Header
Contact Type Male Pin Male Pin
Pitch - Mating 0.079" (2.00mm) 0.079" (2.00mm)
Number of Positions 5 5
Number of Rows 1 1
Mounting Type Through Hole Through Hole
Termination Solder Solder
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall
Contact Length - Post 0.118" (3.00mm) 0.118" (3.00mm)
Insulation Height 0.219" (5.56mm) 0.219" (5.56mm)
Contact Shape Circular Circular
Contact Finish - Mating Gold Gold
Contact Finish Thickness - Mating 29.5µin (0.75µm) 29.5µin (0.75µm)
Contact Finish - Post Tin-Lead Tin
Contact Material Phosphor Bronze Phosphor Bronze
Insulation Material Polyphenylene Sulfide (PPS), Glass Filled Polyphenylene Sulfide (PPS), Glass Filled
Operating Temperature -55°C ~ 125°C -55°C ~ 125°C
Material Flammability Rating UL94 V-0 UL94 V-0
Insulation Color Black Black
Current Rating 2.2A 2.2A
Voltage Rating 800V 800V
Mated Stacking Heights 7.23mm, 10.2mm, 13.46mm 7.23mm, 10.2mm, 13.46mm
RoHS Status RoHS non-compliant ROHS3 Compliant
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited)
REACH Status REACH Unaffected REACH Unaffected
ECCN EAR99 EAR99
HTSUS 8536.69.4040 8536.69.4040

Engineering Selection Recommendations

The M80-8820542 is the direct functional equivalent of the M80-8820522 for all electrical and mechanical applications. Selection of M80-8820542 is supported by the following factors:

  • Active product status ensures ongoing availability and supply chain continuity
  • ROHS3 compliance of M80-8820542 aligns with current regulatory requirements, whereas M80-8820522 is RoHS non-compliant
  • Identical electrical performance across all rated parameters (current, voltage, temperature range)
  • Mechanical compatibility confirmed through matching pitch, position count, mounting type, and physical dimensions
  • Both components share identical contact materials, finishes, and insulation specifications

The only material difference is the post contact finish: M80-8820542 uses Tin finish while M80-8820522 uses Tin-Lead finish. This change reflects modern manufacturing standards and does not affect electrical or mechanical compatibility.

Frequently Asked Questions (FAQ)

Q: Can M80-8820542 be used as a direct replacement for M80-8820522 in existing designs?

A: Yes. The M80-8820542 is mechanically and electrically compatible with M80-8820522. Both components share identical pitch (2.00mm), position count (5), mounting type (Through Hole), and electrical ratings (2.2A, 800V). Physical dimensions and contact configurations are equivalent.

Q: What is the difference between the Tin-Lead finish on M80-8820522 and the Tin finish on M80-8820542?

A: The post contact finish differs between the two parts. M80-8820522 uses Tin-Lead, while M80-8820542 uses Tin. Both finishes provide equivalent solderability and electrical performance. The change reflects current manufacturing practices and regulatory compliance.

Q: Why is M80-8820522 listed as obsolete?

A: M80-8820522 has been discontinued by Harwin Inc. and replaced by M80-8820542 in the active product line. M80-8820542 offers the same functionality with improved regulatory compliance (ROHS3).

Q: Are there any compliance differences between these parts?

A: Yes. M80-8820542 is ROHS3 compliant, while M80-8820522 is RoHS non-compliant. Both are REACH Unaffected and classified as EAR99. For new designs or applications with RoHS requirements, M80-8820542 is the appropriate selection.

Q: What is the packaging difference?

A: M80-8820542 is supplied in Tube packaging. Packaging format does not affect component functionality or compatibility.

Q: Are the mated stacking heights identical?

A: Yes. Both M80-8820522 and M80-8820542 support identical mated stacking heights of 7.23mm, 10.2mm, and 13.46mm.

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