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M80-8820522 Equivalent & Substitute Parts
Part Overview
The M80-8820522 is a rectangular connector header manufactured by Harwin Inc., part of the Datamate L-Tek series. This through-hole connector features a vertical orientation with 5 positions at 2.00mm pitch, designed for board-to-board or cable applications. The part is currently listed as obsolete, necessitating identification of active equivalent components to maintain design continuity and ensure supply chain availability.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer | Harwin Inc. |
| Series | Datamate L-Tek |
| Connector Type | Header |
| Contact Type | Male Pin |
| Pitch - Mating | 0.079" (2.00mm) |
| Number of Positions | 5 |
| Number of Rows | 1 |
| Mounting Type | Through Hole |
| Termination | Solder |
| Shrouding | Shrouded - 4 Wall |
| Current Rating | 2.2A |
| Voltage Rating | 800V |
| Operating Temperature | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 |
Substitute Part Grouping Explanation
The M80-8820542 qualifies as a direct substitute for the M80-8820522 based on the following critical parameters:
- Identical pitch specification (0.079" / 2.00mm)
- Matching position count (5 positions, single row)
- Same connector type and contact configuration (Male Pin Header)
- Identical mounting method (Through Hole, Solder Termination)
- Matching shrouding design (Shrouded - 4 Wall)
- Equivalent electrical ratings (2.2A current, 800V voltage)
- Identical operating temperature range (-55°C ~ 125°C)
- Same insulation material and flammability rating (PPS Glass Filled, UL94 V-0)
The primary distinction is product status: M80-8820542 is active and currently in production, whereas M80-8820522 is obsolete.
Parameter Comparison
| Parameter | M80-8820522 | M80-8820542 |
|---|---|---|
| Manufacturer | Harwin Inc. | Harwin Inc. |
| Series | Datamate L-Tek | Datamate L-Tek |
| Product Status | Obsolete | Active |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Pitch - Mating | 0.079" (2.00mm) | 0.079" (2.00mm) |
| Number of Positions | 5 | 5 |
| Number of Rows | 1 | 1 |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Solder |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Contact Length - Post | 0.118" (3.00mm) | 0.118" (3.00mm) |
| Insulation Height | 0.219" (5.56mm) | 0.219" (5.56mm) |
| Contact Shape | Circular | Circular |
| Contact Finish - Mating | Gold | Gold |
| Contact Finish Thickness - Mating | 29.5µin (0.75µm) | 29.5µin (0.75µm) |
| Contact Finish - Post | Tin-Lead | Tin |
| Contact Material | Phosphor Bronze | Phosphor Bronze |
| Insulation Material | Polyphenylene Sulfide (PPS), Glass Filled | Polyphenylene Sulfide (PPS), Glass Filled |
| Operating Temperature | -55°C ~ 125°C | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Black |
| Current Rating | 2.2A | 2.2A |
| Voltage Rating | 800V | 800V |
| Mated Stacking Heights | 7.23mm, 10.2mm, 13.46mm | 7.23mm, 10.2mm, 13.46mm |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
| REACH Status | REACH Unaffected | REACH Unaffected |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
The M80-8820542 is the direct functional equivalent of the M80-8820522 for all electrical and mechanical applications. Selection of M80-8820542 is supported by the following factors:
- Active product status ensures ongoing availability and supply chain continuity
- ROHS3 compliance of M80-8820542 aligns with current regulatory requirements, whereas M80-8820522 is RoHS non-compliant
- Identical electrical performance across all rated parameters (current, voltage, temperature range)
- Mechanical compatibility confirmed through matching pitch, position count, mounting type, and physical dimensions
- Both components share identical contact materials, finishes, and insulation specifications
The only material difference is the post contact finish: M80-8820542 uses Tin finish while M80-8820522 uses Tin-Lead finish. This change reflects modern manufacturing standards and does not affect electrical or mechanical compatibility.
Frequently Asked Questions (FAQ)
Q: Can M80-8820542 be used as a direct replacement for M80-8820522 in existing designs?
A: Yes. The M80-8820542 is mechanically and electrically compatible with M80-8820522. Both components share identical pitch (2.00mm), position count (5), mounting type (Through Hole), and electrical ratings (2.2A, 800V). Physical dimensions and contact configurations are equivalent.
Q: What is the difference between the Tin-Lead finish on M80-8820522 and the Tin finish on M80-8820542?
A: The post contact finish differs between the two parts. M80-8820522 uses Tin-Lead, while M80-8820542 uses Tin. Both finishes provide equivalent solderability and electrical performance. The change reflects current manufacturing practices and regulatory compliance.
Q: Why is M80-8820522 listed as obsolete?
A: M80-8820522 has been discontinued by Harwin Inc. and replaced by M80-8820542 in the active product line. M80-8820542 offers the same functionality with improved regulatory compliance (ROHS3).
Q: Are there any compliance differences between these parts?
A: Yes. M80-8820542 is ROHS3 compliant, while M80-8820522 is RoHS non-compliant. Both are REACH Unaffected and classified as EAR99. For new designs or applications with RoHS requirements, M80-8820542 is the appropriate selection.
Q: What is the packaging difference?
A: M80-8820542 is supplied in Tube packaging. Packaging format does not affect component functionality or compatibility.
Q: Are the mated stacking heights identical?
A: Yes. Both M80-8820522 and M80-8820542 support identical mated stacking heights of 7.23mm, 10.2mm, and 13.46mm.
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