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M80-8560405 Equivalent & Substitute Parts
Part Overview
The M80-8560405 is a rectangular connector header manufactured by Harwin Inc., part of the Datamate L-Tek series. This is a through-hole vertical connector with 4 positions at 2.00mm pitch, designed for board-to-board or cable applications. The part is currently listed as obsolete, making identification of suitable substitute components essential for ongoing design support and procurement planning.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | M80-8560405 |
| Manufacturer | Harwin Inc. |
| Category | Rectangular Connectors |
| Series | Datamate L-Tek |
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 4 |
| Number of Rows | 2 |
| Pitch - Mating | 0.079" (2.00mm) |
| Row Spacing - Mating | 0.079" (2.00mm) |
| Mounting Type | Through Hole |
| Shrouding | Shrouded - 4 Wall |
| Current Rating | 2.2A |
| Voltage Rating | 800V |
| Operating Temperature | -55°C ~ 125°C |
| Contact Finish - Mating | Gold |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution of the M80-8560405 is based on strict equivalence across the following critical parameters:
- Connector type, contact type, and mating interface (Header, Male Pin)
- Position count and row configuration (4 positions, 2 rows)
- Pitch specifications (0.079" / 2.00mm mating pitch and row spacing)
- Mounting method (Through Hole)
- Shrouding configuration (Shrouded - 4 Wall)
- Electrical ratings (2.2A current, 800V voltage)
- Operating temperature range (-55°C ~ 125°C)
- Contact finish and material specifications (Gold finish, Phosphor Bronze)
- Compliance certifications (UL94 V-0, ROHS3, REACH Unaffected)
The M80-7530445 meets all these criteria and is classified as an active product within the same Datamate L-Tek series, providing direct functional and electrical equivalence.
Parameter Comparison
| Parameter | M80-8560405 (Main Part) | M80-7530445 (Substitute) |
|---|---|---|
| Manufacturer | Harwin Inc. | Harwin Inc. |
| Series | Datamate L-Tek | Datamate L-Tek |
| Product Status | Obsolete | Active |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Number of Positions | 4 | 4 |
| Number of Rows | 2 | 2 |
| Pitch - Mating | 0.079" (2.00mm) | 0.079" (2.00mm) |
| Row Spacing - Mating | 0.079" (2.00mm) | 0.079" (2.00mm) |
| Mounting Type | Through Hole | Through Hole |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Termination | Solder | Solder |
| Fastening Type | Latch Lock | Latch Lock |
| Contact Shape | Circular | Circular |
| Contact Finish - Mating | Gold | Gold |
| Contact Finish Thickness - Mating | 29.5µin (0.75µm) | 29.5µin (0.75µm) |
| Contact Material | Phosphor Bronze | Phosphor Bronze |
| Current Rating | 2.2A | 2.2A per Contact |
| Voltage Rating | 800V | 800V |
| Operating Temperature | -55°C ~ 125°C | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Black |
| Mated Stacking Heights | 7.23mm, 7.85mm, 10.2mm, 14.61mm | 7.23mm, 7.85mm, 10.2mm, 14.61mm |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant |
| REACH Status | REACH Unaffected | REACH Unaffected |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
The M80-7530445 is the direct substitute for the obsolete M80-8560405. Both components are manufactured by Harwin Inc. within the Datamate L-Tek series and share identical electrical, mechanical, and compliance specifications.
The primary distinction is product status: M80-8560405 is obsolete, while M80-7530445 is active and currently in production. This transition ensures continued availability and supply chain reliability for new designs and ongoing production requirements.
Both parts maintain ROHS3 compliance and REACH unaffected status, meeting current regulatory requirements. The identical operating temperature range, voltage and current ratings, and contact specifications ensure functional equivalence in all applications where the original part was specified.
Frequently Asked Questions (FAQ)
Q: Can M80-7530445 be used as a direct replacement for M80-8560405?
A: Yes. Both parts are electrically and mechanically equivalent. They share identical pitch, position count, row configuration, electrical ratings, operating temperature range, and contact specifications. The substitute is an active product, whereas the original is obsolete.
Q: Are there differences in insulation material between these parts?
A: The main part uses Polyester, Glass Filled insulation, while the substitute uses Polyphenylene Sulfide (PPS), Glass Filled. Both materials meet UL94 V-0 flammability requirements and operate across the same temperature range.
Q: What is the difference in contact post length?
A: The M80-8560405 has a contact post length of 0.370" (9.40mm), while the M80-7530445 has 0.177" (4.50mm). This difference affects board thickness compatibility. Verify your PCB thickness against the specified post length for proper solder joint formation.
Q: Are the insulation heights compatible?
A: The insulation heights are similar: M80-8560405 is 0.213" (5.40mm) and M80-7530445 is 0.219" (5.56mm). This minimal difference does not affect mating or mechanical compatibility.
Q: What is the moisture sensitivity level of the substitute?
A: The M80-7530445 has an MSL rating of 1 (Unlimited), indicating no moisture sensitivity restrictions during storage or handling.
Q: Are both parts RoHS and REACH compliant?
A: Yes. Both M80-8560405 and M80-7530445 are ROHS3 compliant and REACH unaffected, meeting current environmental and regulatory standards.
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