M80-8240645 Equivalent & Substitute Parts

Part Overview

The M80-8240645 is a rectangular connector header manufactured by Harwin Inc., part of the Datamate L-Tek series. This is a through-hole vertical connector with 6 positions at 2.00mm pitch, designed for board-to-board or cable applications. The part is currently listed as obsolete, making identification of suitable substitute components essential for ongoing design support and procurement planning.

Substiute Parts

M80-8240645
Harwin Inc.In Stock: 1188M80-8240645 Datasheet
M80-8240645
Current Part
M80-7530645
Harwin Inc.In Stock: 1003M80-7530645 Datasheet
M80-7530645
MFR Recommended

Key Parameters

Parameter Value
Manufacturer Part Number M80-8240645
Manufacturer Harwin Inc.
Category Rectangular Connectors
Series Datamate L-Tek
Connector Type Header
Contact Type Male Pin
Number of Positions 6
Number of Rows 2
Pitch - Mating 0.079" (2.00mm)
Row Spacing - Mating 0.079" (2.00mm)
Mounting Type Through Hole
Shrouding Shrouded - 4 Wall
Termination Solder
Current Rating 2.2A
Voltage Rating 800V
Operating Temperature -55°C ~ 125°C
Material Flammability Rating UL94 V-0
RoHS Status ROHS3 Compliant
Product Status Obsolete

Substitute Part Grouping Explanation

The M80-8240645 can be substituted with the M80-7530645 based on the following critical parameters that determine functional compatibility:

  • Connector Type: Both are headers with male pin contacts
  • Number of Positions and Rows: Both feature 6 positions in 2 rows
  • Pitch - Mating: Both maintain 0.079" (2.00mm) pitch spacing
  • Row Spacing - Mating: Both maintain 0.079" (2.00mm) row spacing
  • Mounting Type: Both are through-hole mounted
  • Shrouding: Both feature shrouded 4-wall design
  • Termination: Both use solder termination
  • Fastening Type: Both use latch lock fastening
  • Current Rating: Both rated at 2.2A
  • Voltage Rating: Both rated at 800V
  • Operating Temperature: Both operate from -55°C to 125°C
  • Material Flammability Rating: Both meet UL94 V-0
  • RoHS Status: Both are ROHS3 compliant

The primary differences are in contact post length (0.370" vs. 0.177"), insulation height (0.213" vs. 0.219"), insulation material (Polyamide PA46 vs. Polyphenylene Sulfide PPS), and product status (obsolete vs. active).

Parameter Comparison

Parameter M80-8240645 (Main Part) M80-7530645 (Substitute)
Manufacturer Harwin Inc. Harwin Inc.
Series Datamate L-Tek Datamate L-Tek
Connector Type Header Header
Contact Type Male Pin Male Pin
Number of Positions 6 6
Number of Rows 2 2
Pitch - Mating 0.079" (2.00mm) 0.079" (2.00mm)
Row Spacing - Mating 0.079" (2.00mm) 0.079" (2.00mm)
Mounting Type Through Hole Through Hole
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall
Termination Solder Solder
Contact Length - Post 0.370" (9.40mm) 0.177" (4.50mm)
Insulation Height 0.213" (5.40mm) 0.219" (5.56mm)
Contact Shape Circular Circular
Contact Finish - Mating Gold Gold
Contact Finish Thickness - Mating 29.5µin (0.75µm) 29.5µin (0.75µm)
Contact Material Phosphor Bronze Phosphor Bronze
Insulation Material Polyamide (PA46), Nylon 4/6 Polyphenylene Sulfide (PPS), Glass Filled
Operating Temperature -55°C ~ 125°C -55°C ~ 125°C
Material Flammability Rating UL94 V-0 UL94 V-0
Insulation Color Black Black
Current Rating 2.2A 2.2A per Contact
Voltage Rating 800V 800V
Mated Stacking Heights 7.23mm, 7.85mm, 10.2mm, 14.61mm 7.23mm, 7.85mm, 10.2mm, 14.61mm
RoHS Status ROHS3 Compliant ROHS3 Compliant
REACH Status REACH Unaffected REACH Unaffected
ECCN EAR99 EAR99
HTSUS 8536.69.4040 8536.69.4040
Product Status Obsolete Active

Engineering Selection Recommendations

The M80-7530645 is the direct substitute for the obsolete M80-8240645. Both components are manufactured by Harwin Inc. within the same Datamate L-Tek series and maintain identical electrical and mechanical specifications for mating pitch, row spacing, contact configuration, current and voltage ratings, and operating temperature range.

The M80-7530645 is currently in active production status with confirmed inventory availability, whereas the M80-8240645 is obsolete. The substitute part carries identical compliance certifications: ROHS3 compliant, REACH unaffected, and UL94 V-0 flammability rating.

The primary design difference is the contact post length: the M80-8240645 features 0.370" (9.40mm) posts, while the M80-7530645 features 0.177" (4.50mm) posts. The insulation material differs (Polyamide PA46 versus Polyphenylene Sulfide PPS glass-filled), and the insulation height varies slightly (0.213" versus 0.219"). These differences do not affect electrical performance or mating compatibility when used with corresponding receptacle connectors designed for the Datamate L-Tek series.

Frequently Asked Questions (FAQ)

Q: Can the M80-7530645 directly replace the M80-8240645 in existing designs?

A: The M80-7530645 is electrically and mechanically compatible with the M80-8240645 for all standard mating applications. Both connectors maintain identical pitch spacing, contact configuration, and electrical ratings. The shorter contact post length of the M80-7530645 (4.50mm versus 9.40mm) requires verification that the mating receptacle or cable assembly is designed to accommodate this dimension. Consult the receptacle connector specifications to confirm compatibility.

Q: What is the significance of the insulation material change from Polyamide to Polyphenylene Sulfide?

A: Both insulation materials meet the same UL94 V-0 flammability rating and operate across the identical temperature range (-55°C to 125°C). Polyphenylene Sulfide (PPS) glass-filled material offers enhanced chemical resistance and dimensional stability compared to Polyamide PA46. This material change does not affect electrical performance or standard connector functionality.

Q: Are there any compliance or certification differences between these parts?

A: Both the M80-8240645 and M80-7530645 carry identical compliance certifications: ROHS3 compliant, REACH unaffected, and UL94 V-0 material flammability rating. Both are classified under ECCN EAR99 and HTSUS 8536.69.4040. No compliance differences exist between the two parts.

Q: Why is the M80-8240645 listed as obsolete?

A: The M80-8240645 is obsolete and no longer in production. The M80-7530645 serves as the active production equivalent within the Datamate L-Tek series. For new designs and ongoing procurement, the M80-7530645 is the recommended component.

Q: What are the mated stacking heights for these connectors?

A: Both the M80-8240645 and M80-7530645 support identical mated stacking heights: 7.23mm, 7.85mm, 10.2mm, and 14.61mm. These heights depend on the specific receptacle connector used in the mating pair.

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