M80-7632042 Equivalent & Substitute Parts

Part Overview

The M80-7632042 is a rectangular connector header manufactured by Harwin Inc., part of the Datamate L-Tek series. This through-hole connector features 20 positions arranged in 2 rows with 2.00mm pitch, designed for board-to-board or cable applications. The part is classified as Obsolete, making identification of suitable substitutes necessary for ongoing design and procurement activities. The M80-7542042 serves as the manufacturer-recommended equivalent, offering functional compatibility with updated product status and specifications.

Substiute Parts

M80-7632042
Harwin Inc.In Stock: 715M80-7632042 Datasheet
M80-7632042
Current Part
M80-7542042
Harwin Inc.In Stock: 969M80-7542042 Datasheet
M80-7542042
MFR Recommended

Key Parameters

Parameter Value
Manufacturer Part Number M80-7632042
Manufacturer Harwin Inc.
Category Rectangular Connectors
Series Datamate L-Tek
Connector Type Plug
Number of Positions 20
Pitch - Mating 0.079" (2.00mm)
Number of Rows 2
Row Spacing - Mating 0.079" (2.00mm)
Mounting Type Through Hole
Termination Solder
Contact Type Male Pin
Operating Temperature -55°C ~ 125°C
Current Rating 2.2A
Voltage Rating 800V
RoHS Status ROHS3 Compliant
Product Status Obsolete

Substitute Part Grouping Explanation

The M80-7542042 qualifies as a manufacturer-recommended substitute for the M80-7632042 based on the following critical parameters:

Matching Parameters:

  • Connector category: Rectangular Connectors
  • Series: Datamate L-Tek
  • Number of positions: 20
  • Pitch - Mating: 0.079" (2.00mm)
  • Number of rows: 2
  • Row spacing - Mating: 0.079" (2.00mm)
  • Mounting type: Through Hole
  • Termination: Solder
  • Contact type: Male Pin
  • Operating temperature range: -55°C ~ 125°C
  • Material flammability rating: UL94 V-0
  • Insulation color: Black
  • Contact finish - Mating: Gold
  • Contact finish thickness - Mating: 29.5µin (0.75µm)
  • Contact finish - Post: Tin
  • Contact finish thickness - Post: 118.1µin (3.00µm)
  • Contact material: Phosphor Bronze
  • Mated stacking heights: 7.23mm, 7.85mm, 10.2mm, 14.61mm
  • RoHS Status: ROHS3 Compliant
  • Moisture Sensitivity Level: 1 (Unlimited)
  • REACH Status: REACH Unaffected

Differences:

  • Connector type: Plug (M80-7632042) vs. Header (M80-7542042)
  • Fastening type: Friction Lock vs. Latch Holder
  • Insulation material: Polyamide (PA46), Nylon 4/6 vs. Polyphenylene Sulfide (PPS), Glass Filled
  • Contact length - Post: 0.181" (4.60mm) vs. 0.177" (4.50mm)
  • Voltage rating: 800V vs. 120V
  • Product status: Obsolete vs. Active

Parameter Comparison

Parameter M80-7632042 (Main Part) M80-7542042 (Substitute)
Manufacturer Harwin Inc. Harwin Inc.
Series Datamate L-Tek Datamate L-Tek
Number of Positions 20 20
Pitch - Mating 0.079" (2.00mm) 0.079" (2.00mm)
Number of Rows 2 2
Row Spacing - Mating 0.079" (2.00mm) 0.079" (2.00mm)
Connector Type Plug Header
Contact Type Male Pin Male Pin
Mounting Type Through Hole Through Hole
Termination Solder Solder
Fastening Type Friction Lock Latch Holder
Contact Length - Post 0.181" (4.60mm) 0.177" (4.50mm)
Insulation Height 0.219" (5.56mm) 0.219" (5.56mm)
Contact Shape Circular Circular
Contact Finish - Mating Gold Gold
Contact Finish - Post Tin Tin
Contact Material Phosphor Bronze Phosphor Bronze
Insulation Material Polyamide (PA46), Nylon 4/6 Polyphenylene Sulfide (PPS), Glass Filled
Operating Temperature -55°C ~ 125°C -55°C ~ 125°C
Material Flammability Rating UL94 V-0 UL94 V-0
Insulation Color Black Black
Current Rating 2.2A 2.2A per Contact
Voltage Rating 800V 120V
Mated Stacking Heights 7.23mm, 7.85mm, 10.2mm, 14.61mm 7.23mm, 7.85mm, 10.2mm, 14.61mm
Contact Finish Thickness - Mating 29.5µin (0.75µm) 29.5µin (0.75µm)
Contact Finish Thickness - Post 118.1µin (3.00µm) 118.1µin (3.00µm)
RoHS Status ROHS3 Compliant ROHS3 Compliant
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited)
REACH Status REACH Unaffected REACH Unaffected
Product Status Obsolete Active

Engineering Selection Recommendations

The M80-7542042 is the manufacturer-recommended substitute for the obsolete M80-7632042. Both parts maintain ROHS3 compliance and REACH unaffected status, ensuring regulatory alignment for new designs and procurement.

The primary distinction between these parts is product status: M80-7632042 is obsolete, while M80-7542042 is active. The M80-7542042 offers improved long-term availability and supply chain stability.

Secondary differences include connector type classification (Plug vs. Header), fastening mechanism (Friction Lock vs. Latch Holder), insulation material composition (Polyamide vs. Polyphenylene Sulfide), and voltage rating (800V vs. 120V). The contact length post dimension differs by 0.004" (0.10mm), remaining within typical tolerance ranges for board-to-board applications.

Both parts share identical pitch, row spacing, number of positions, mounting type, termination method, contact material, operating temperature range, current rating per contact, and mated stacking heights. These shared parameters establish functional compatibility for standard rectangular connector applications within the Datamate L-Tek series.

Frequently Asked Questions (FAQ)

Q: Can M80-7542042 directly replace M80-7632042 in existing designs?

A: The M80-7542042 shares critical mating parameters with M80-7632042, including pitch, row spacing, number of positions, and contact configuration. However, the connector type differs (Header vs. Plug), and the fastening mechanism changes from Friction Lock to Latch Holder. Board layout and mechanical mounting considerations must be evaluated for each application.

Q: What is the significance of the voltage rating difference?

A: M80-7632042 carries an 800V voltage rating, while M80-7542042 is rated for 120V. Applications requiring voltages above 120V must retain the original M80-7632042 specification or identify alternative substitutes rated for higher voltages.

Q: How does the insulation material change affect performance?

A: M80-7632042 uses Polyamide (PA46), Nylon 4/6 insulation, while M80-7542042 uses Polyphenylene Sulfide (PPS), Glass Filled insulation. Both materials maintain UL94 V-0 flammability rating and support the identical operating temperature range of -55°C to 125°C. Material selection depends on specific environmental and mechanical requirements of the application.

Q: Are there packaging differences between these parts?

A: M80-7632042 packaging is not specified in the provided data. M80-7542042 is supplied in Tube packaging. Packaging format may affect procurement, handling, and assembly processes.

Q: What is the contact length post dimension difference?

A: M80-7632042 has a contact length post of 0.181" (4.60mm), while M80-7542042 measures 0.177" (4.50mm). This 0.004" (0.10mm) difference is minimal and typically accommodated within standard PCB design tolerances for through-hole solder connections.

Q: Why is M80-7632042 classified as obsolete?

A: Obsolete status indicates the part is no longer in active production. The M80-7542042 serves as the active replacement within the Datamate L-Tek series, ensuring continued availability and support for new designs and production runs.

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