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M80-7632042 Equivalent & Substitute Parts
Part Overview
The M80-7632042 is a rectangular connector header manufactured by Harwin Inc., part of the Datamate L-Tek series. This through-hole connector features 20 positions arranged in 2 rows with 2.00mm pitch, designed for board-to-board or cable applications. The part is classified as Obsolete, making identification of suitable substitutes necessary for ongoing design and procurement activities. The M80-7542042 serves as the manufacturer-recommended equivalent, offering functional compatibility with updated product status and specifications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | M80-7632042 |
| Manufacturer | Harwin Inc. |
| Category | Rectangular Connectors |
| Series | Datamate L-Tek |
| Connector Type | Plug |
| Number of Positions | 20 |
| Pitch - Mating | 0.079" (2.00mm) |
| Number of Rows | 2 |
| Row Spacing - Mating | 0.079" (2.00mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Contact Type | Male Pin |
| Operating Temperature | -55°C ~ 125°C |
| Current Rating | 2.2A |
| Voltage Rating | 800V |
| RoHS Status | ROHS3 Compliant |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
The M80-7542042 qualifies as a manufacturer-recommended substitute for the M80-7632042 based on the following critical parameters:
Matching Parameters:
- Connector category: Rectangular Connectors
- Series: Datamate L-Tek
- Number of positions: 20
- Pitch - Mating: 0.079" (2.00mm)
- Number of rows: 2
- Row spacing - Mating: 0.079" (2.00mm)
- Mounting type: Through Hole
- Termination: Solder
- Contact type: Male Pin
- Operating temperature range: -55°C ~ 125°C
- Material flammability rating: UL94 V-0
- Insulation color: Black
- Contact finish - Mating: Gold
- Contact finish thickness - Mating: 29.5µin (0.75µm)
- Contact finish - Post: Tin
- Contact finish thickness - Post: 118.1µin (3.00µm)
- Contact material: Phosphor Bronze
- Mated stacking heights: 7.23mm, 7.85mm, 10.2mm, 14.61mm
- RoHS Status: ROHS3 Compliant
- Moisture Sensitivity Level: 1 (Unlimited)
- REACH Status: REACH Unaffected
Differences:
- Connector type: Plug (M80-7632042) vs. Header (M80-7542042)
- Fastening type: Friction Lock vs. Latch Holder
- Insulation material: Polyamide (PA46), Nylon 4/6 vs. Polyphenylene Sulfide (PPS), Glass Filled
- Contact length - Post: 0.181" (4.60mm) vs. 0.177" (4.50mm)
- Voltage rating: 800V vs. 120V
- Product status: Obsolete vs. Active
Parameter Comparison
| Parameter | M80-7632042 (Main Part) | M80-7542042 (Substitute) |
|---|---|---|
| Manufacturer | Harwin Inc. | Harwin Inc. |
| Series | Datamate L-Tek | Datamate L-Tek |
| Number of Positions | 20 | 20 |
| Pitch - Mating | 0.079" (2.00mm) | 0.079" (2.00mm) |
| Number of Rows | 2 | 2 |
| Row Spacing - Mating | 0.079" (2.00mm) | 0.079" (2.00mm) |
| Connector Type | Plug | Header |
| Contact Type | Male Pin | Male Pin |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Solder |
| Fastening Type | Friction Lock | Latch Holder |
| Contact Length - Post | 0.181" (4.60mm) | 0.177" (4.50mm) |
| Insulation Height | 0.219" (5.56mm) | 0.219" (5.56mm) |
| Contact Shape | Circular | Circular |
| Contact Finish - Mating | Gold | Gold |
| Contact Finish - Post | Tin | Tin |
| Contact Material | Phosphor Bronze | Phosphor Bronze |
| Insulation Material | Polyamide (PA46), Nylon 4/6 | Polyphenylene Sulfide (PPS), Glass Filled |
| Operating Temperature | -55°C ~ 125°C | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Black |
| Current Rating | 2.2A | 2.2A per Contact |
| Voltage Rating | 800V | 120V |
| Mated Stacking Heights | 7.23mm, 7.85mm, 10.2mm, 14.61mm | 7.23mm, 7.85mm, 10.2mm, 14.61mm |
| Contact Finish Thickness - Mating | 29.5µin (0.75µm) | 29.5µin (0.75µm) |
| Contact Finish Thickness - Post | 118.1µin (3.00µm) | 118.1µin (3.00µm) |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
| REACH Status | REACH Unaffected | REACH Unaffected |
| Product Status | Obsolete | Active |
Engineering Selection Recommendations
The M80-7542042 is the manufacturer-recommended substitute for the obsolete M80-7632042. Both parts maintain ROHS3 compliance and REACH unaffected status, ensuring regulatory alignment for new designs and procurement.
The primary distinction between these parts is product status: M80-7632042 is obsolete, while M80-7542042 is active. The M80-7542042 offers improved long-term availability and supply chain stability.
Secondary differences include connector type classification (Plug vs. Header), fastening mechanism (Friction Lock vs. Latch Holder), insulation material composition (Polyamide vs. Polyphenylene Sulfide), and voltage rating (800V vs. 120V). The contact length post dimension differs by 0.004" (0.10mm), remaining within typical tolerance ranges for board-to-board applications.
Both parts share identical pitch, row spacing, number of positions, mounting type, termination method, contact material, operating temperature range, current rating per contact, and mated stacking heights. These shared parameters establish functional compatibility for standard rectangular connector applications within the Datamate L-Tek series.
Frequently Asked Questions (FAQ)
Q: Can M80-7542042 directly replace M80-7632042 in existing designs?
A: The M80-7542042 shares critical mating parameters with M80-7632042, including pitch, row spacing, number of positions, and contact configuration. However, the connector type differs (Header vs. Plug), and the fastening mechanism changes from Friction Lock to Latch Holder. Board layout and mechanical mounting considerations must be evaluated for each application.
Q: What is the significance of the voltage rating difference?
A: M80-7632042 carries an 800V voltage rating, while M80-7542042 is rated for 120V. Applications requiring voltages above 120V must retain the original M80-7632042 specification or identify alternative substitutes rated for higher voltages.
Q: How does the insulation material change affect performance?
A: M80-7632042 uses Polyamide (PA46), Nylon 4/6 insulation, while M80-7542042 uses Polyphenylene Sulfide (PPS), Glass Filled insulation. Both materials maintain UL94 V-0 flammability rating and support the identical operating temperature range of -55°C to 125°C. Material selection depends on specific environmental and mechanical requirements of the application.
Q: Are there packaging differences between these parts?
A: M80-7632042 packaging is not specified in the provided data. M80-7542042 is supplied in Tube packaging. Packaging format may affect procurement, handling, and assembly processes.
Q: What is the contact length post dimension difference?
A: M80-7632042 has a contact length post of 0.181" (4.60mm), while M80-7542042 measures 0.177" (4.50mm). This 0.004" (0.10mm) difference is minimal and typically accommodated within standard PCB design tolerances for through-hole solder connections.
Q: Why is M80-7632042 classified as obsolete?
A: Obsolete status indicates the part is no longer in active production. The M80-7542042 serves as the active replacement within the Datamate L-Tek series, ensuring continued availability and support for new designs and production runs.
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