M80-4200405 Equivalent & Substitute Parts

Part Overview

The M80-4200405 is a 4-position receptacle connector from Harwin Inc.'s Datamate J-Tek series, designed for board-to-board or cable applications with 0.079" (2.00mm) pitch through-hole mounting. This connector features gold-plated mating contacts, screw lock fastening, and is rated for -55°C to 125°C operation with UL94 V-0 flammability compliance.

The M80-4200405 is classified as obsolete. Identifying equivalent substitute parts ensures design continuity and maintains supply chain reliability for applications requiring this connector specification.

Substiute Parts

M80-4200405
Harwin Inc.In Stock: 732M80-4200405 Datasheet
M80-4200405
Current Part
M80-4200442
Harwin Inc.In Stock: 1082M80-4200442 Datasheet
M80-4200442
MFR Recommended

Key Parameters

Parameter Value
Connector Type Receptacle
Number of Positions 4
Pitch - Mating 0.079" (2.00mm)
Number of Rows 2
Row Spacing - Mating 0.079" (2.00mm)
Mounting Type Through Hole
Termination Solder
Fastening Type Screw Lock
Contact Finish - Mating Gold
Operating Temperature -55°C ~ 125°C
Material Flammability Rating UL94 V-0
Voltage Rating 120V
Series Datamate J-Tek

Substitute Part Grouping Explanation

Substitution eligibility for the M80-4200405 is determined by strict equivalence across the following critical parameters:

  • Connector type (Receptacle)
  • Number of positions (4)
  • Pitch and row spacing (0.079" / 2.00mm)
  • Number of rows (2)
  • Mounting type (Through Hole)
  • Termination method (Solder)
  • Fastening type (Screw Lock)
  • Mating contact finish (Gold)
  • Operating temperature range (-55°C ~ 125°C)
  • Flammability rating (UL94 V-0)
  • Voltage rating (120V)
  • Series family (Datamate J-Tek)

The M80-4200442 meets all these criteria and qualifies as a direct substitute. Differences in post contact finish and post contact finish thickness do not affect mating compatibility or primary electrical performance in standard applications.

Parameter Comparison

Parameter M80-4200405 (Original) M80-4200442 (Substitute)
Manufacturer Harwin Inc. Harwin Inc.
Series Datamate J-Tek Datamate J-Tek
Product Status Obsolete Active
Connector Type Receptacle Receptacle
Number of Positions 4 4
Pitch - Mating 0.079" (2.00mm) 0.079" (2.00mm)
Number of Rows 2 2
Row Spacing - Mating 0.079" (2.00mm) 0.079" (2.00mm)
Mounting Type Through Hole Through Hole
Termination Solder Solder
Fastening Type Screw Lock Screw Lock
Contact Finish - Mating Gold Gold
Contact Finish Thickness - Mating 12.0µin (0.30µm) 12.0µin (0.30µm)
Insulation Color Black Black
Insulation Height 0.205" (5.20mm) 0.205" (5.20mm)
Contact Length - Post 0.118" (3.00mm) 0.118" (3.00mm)
Operating Temperature -55°C ~ 125°C -55°C ~ 125°C
Material Flammability Rating UL94 V-0 UL94 V-0
Contact Finish - Post Gold Tin
Mated Stacking Heights 7.3mm, 7.55mm 7.3mm, 7.55mm
Features Jackscrews, Mating Flange, Mounting Flange, Polarizing Key Jackscrews, Mating Flange, Mounting Flange, Polarizing Key
Voltage Rating 120V 120V
Insulation Material Polyphenylene Sulfide (PPS), Glass Filled Polyphenylene Sulfide (PPS), Glass Filled
Contact Shape Circular Circular
Contact Material Beryllium Copper Beryllium Copper
RoHS Status ROHS3 Compliant ROHS3 Compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited)
REACH Status REACH Unaffected REACH Unaffected
ECCN EAR99 EAR99

Engineering Selection Recommendations

The M80-4200442 is the qualified substitute for the obsolete M80-4200405. Both connectors are manufactured by Harwin Inc. within the same Datamate J-Tek series and maintain identical mating interface specifications, mechanical dimensions, and electrical ratings.

The M80-4200442 carries active product status, ensuring ongoing availability and manufacturing support. Both parts maintain ROHS3 compliance and REACH unaffected status, meeting current regulatory requirements for automotive, general purpose, and military applications.

The post contact finish difference (gold on M80-4200405 versus tin on M80-4200442) does not affect mating contact performance, as the mating interface remains gold-plated on both variants. This substitution is direct and does not require design modification.

Frequently Asked Questions (FAQ)

Q: Can M80-4200442 directly replace M80-4200405 without PCB layout changes?

A: Yes. Both connectors share identical pitch (0.079" / 2.00mm), row spacing, mounting type (through hole), and mechanical envelope. PCB footprints are interchangeable.

Q: What is the significance of the post contact finish difference?

A: The post contact finish (gold versus tin) affects solder joint formation and long-term reliability of the PCB connection, not the mating interface. The mating contacts remain gold-plated on both parts. Selection depends on soldering process and PCB assembly requirements.

Q: Are both parts rated for the same operating temperature range?

A: Yes. Both M80-4200405 and M80-4200442 operate across -55°C to 125°C and maintain UL94 V-0 flammability compliance.

Q: Why is M80-4200405 listed as obsolete?

A: Product obsolescence reflects manufacturing discontinuation by Harwin Inc. The M80-4200442 represents the active equivalent within the same series.

Q: Do both connectors support the same fastening method?

A: Yes. Both use screw lock fastening with jackscrews, mating flange, mounting flange, and polarizing key features.

Q: Are there inventory considerations for this substitution?

A: M80-4200442 is actively manufactured with current stock availability. M80-4200405 inventory is limited due to obsolete status. Transition to M80-4200442 is recommended for new designs and ongoing production.

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