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M20-8910205R Equivalent & Substitute Parts
Part Overview
The M20-8910205R is a rectangular connector header manufactured by Harwin Inc., designed for surface mount, right-angle board-to-board or cable applications. This connector features a 4-position, 2-row configuration with 0.100" (2.54mm) pitch and is rated for 3A current at operating temperatures from -40°C to 105°C. The product is classified as obsolete, making identification of functionally equivalent alternatives essential for ongoing design support and procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header, Cuttable |
| Contact Type | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Positions | 4 |
| Number of Rows | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Surface Mount, Right Angle |
| Termination | Solder |
| Contact Finish - Mating | Gold |
| Insulation Material | Polyamide (PA6T), Nylon 6T |
| Operating Temperature | -40°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 |
| Current Rating | 3A |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
The TSM-102-01-T-DH-P-TR from Samtec Inc. qualifies as a functional substitute based on the following critical parameters:
- Identical mating pitch of 0.100" (2.54mm)
- Matching 4-position, 2-row configuration
- Identical row spacing of 0.100" (2.54mm)
- Surface mount, right-angle mounting orientation
- Solder termination method
- Unshrouded design
- Push-pull fastening type
- UL94 V-0 flammability rating
- MSL 1 (Unlimited) moisture sensitivity level
- Operating temperature range of -55°C ~ 105°C (encompasses the original -40°C ~ 105°C range)
The substitute part maintains mechanical and electrical compatibility through these aligned parameters, enabling direct functional replacement in applications requiring the M20-8910205R.
Parameter Comparison
| Parameter | M20-8910205R (Harwin) | TSM-102-01-T-DH-P-TR (Samtec) |
|---|---|---|
| Connector Type | Header, Cuttable | Header |
| Contact Type | Male Pin | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions | 4 | 4 |
| Number of Rows | 2 | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Surface Mount, Right Angle | Surface Mount, Right Angle |
| Termination | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull |
| Contact Shape | Square | Square |
| Contact Finish - Mating | Gold (Flash) | Tin |
| Contact Material | Brass | Phosphor Bronze |
| Insulation Material | Polyamide (PA6T), Nylon 6T | Liquid Crystal Polymer (LCP) |
| Operating Temperature | -40°C ~ 105°C | -55°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Black |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
| Product Status | Obsolete | Active |
| REACH Status | REACH Unaffected | REACH Unaffected |
| ECCN | EAR99 | EAR99 |
Engineering Selection Recommendations
The TSM-102-01-T-DH-P-TR is the recommended substitute for the obsolete M20-8910205R. The substitute part is currently in active production status, ensuring long-term availability and supply chain continuity. Both parts maintain UL94 V-0 flammability compliance and REACH unaffected status, meeting regulatory requirements for equivalent applications.
The substitute part extends the lower operating temperature limit to -55°C, providing enhanced thermal performance compared to the original -40°C minimum. Contact finish differences (tin versus gold flash) and insulation material variations (LCP versus polyamide) do not compromise functional compatibility for standard board-to-board or cable connection applications within the specified electrical and thermal parameters.
Frequently Asked Questions (FAQ)
Q: Can the TSM-102-01-T-DH-P-TR directly replace the M20-8910205R in existing designs?
A: Yes. Both connectors share identical mating pitch (0.100"), position count (4), row configuration (2), mounting orientation (surface mount right-angle), and termination method (solder). Mechanical and electrical compatibility is maintained across these critical parameters.
Q: What are the differences in contact finish between these parts?
A: The M20-8910205R uses gold flash plating on brass contacts, while the TSM-102-01-T-DH-P-TR uses tin plating on phosphor bronze contacts. Both finishes provide adequate corrosion resistance and electrical conductivity for standard applications. Contact finish selection does not affect mating compatibility.
Q: Does the insulation material change affect performance?
A: The M20-8910205R uses polyamide (PA6T) insulation, while the TSM-102-01-T-DH-P-TR uses liquid crystal polymer (LCP). Both materials achieve UL94 V-0 flammability ratings and maintain MSL 1 moisture sensitivity levels. Material selection reflects manufacturing differences but does not impact functional performance in equivalent applications.
Q: Why is the operating temperature range different?
A: The TSM-102-01-T-DH-P-TR extends the lower temperature limit to -55°C compared to the M20-8910205R at -40°C. This represents an enhancement in thermal capability. Both parts support the upper limit of 105°C, ensuring compatibility across the original operating range.
Q: What packaging format is available for the substitute part?
A: The TSM-102-01-T-DH-P-TR is supplied in Tape & Reel (TR) packaging, suitable for automated assembly processes. This packaging format is standard for high-volume production environments.
Q: Are there any compliance or regulatory differences?
A: Both parts maintain identical REACH unaffected status and EAR99 ECCN classification. No regulatory barriers exist to substitution. The TSM-102-01-T-DH-P-TR includes RoHS3 compliance certification, providing additional environmental compliance documentation.
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