KAJ04THGR Equivalent & Substitute Parts

Part Overview

The KAJ04THGR is a 4-position DIP slide switch manufactured by E-Switch, rated for 25mA at 24VDC with through-hole mounting. This component is classified as obsolete, necessitating identification of active equivalent alternatives that maintain functional and mechanical compatibility. Substitute parts must preserve the electrical specifications, mounting characteristics, and physical form factor to ensure direct replacement capability in existing designs.

Substiute Parts

KAJ04THGR
E-SwitchIn Stock: 917KAJ04THGR Datasheet
KAJ04THGR
Current Part
NDIR04H
APEM Inc.In Stock: 710NDIR04H Datasheet
NDIR04H
MFR Recommended
NDIR04HT
APEM Inc.In Stock: 1198NDIR04HT Datasheet
NDIR04HT
MFR Recommended

Key Parameters

Parameter Specification
Circuit Configuration SPST (Single Pole Single Throw)
Number of Positions 4
Current Rating 25mA
Voltage Rating 24VDC
Actuator Type Slide (Standard)
Mounting Type Through Hole
Pitch 0.100" (2.54mm)
Termination Style PC Pin
Contact Material Copper Alloy with Gold Finish
Mechanical Life 2,000 Cycles
Electrical Life 2,000 Cycles

Substitute Part Grouping Explanation

Substitution eligibility for the KAJ04THGR is determined by strict equivalence across the following critical parameters:

  • Circuit configuration (SPST)
  • Number of positions (4)
  • Current and voltage ratings (25mA, 24VDC)
  • Actuator type and actuation method (Slide, Standard)
  • Mounting technology (Through Hole)
  • Pitch spacing (0.100" / 2.54mm)
  • Termination style (PC Pin)
  • Contact material and finish (Copper Alloy, Gold)
  • Mechanical and electrical life ratings (2,000 Cycles each)

The NDIR04H and NDIR04HT from APEM Inc. satisfy all mandatory electrical and mechanical compatibility criteria. Both parts are active products with current manufacturing status, ensuring long-term availability and supply chain stability compared to the obsolete KAJ04THGR.

Parameter Comparison

Parameter KAJ04THGR (E-Switch) NDIR04H (APEM Inc.) NDIR04HT (APEM Inc.)
Manufacturer E-Switch APEM Inc. APEM Inc.
Product Status Obsolete Active Active
Circuit Configuration SPST SPST SPST
Number of Positions 4 4 4
Current Rating 25mA 25mA 25mA
Voltage Rating 24VDC 24VDC 24VDC
Actuator Type Slide (Standard) Slide (Standard) Slide (Standard)
Actuator Level Flush, Recessed Flush, Recessed Flush, Recessed
Mounting Type Through Hole Through Hole Through Hole
Termination Style PC Pin PC Pin PC Pin
Pitch 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm)
Contact Material Copper Alloy Copper Alloy Copper Alloy
Contact Finish Gold Gold Gold
Height Above Board 0.142" (3.60mm) 0.173" (4.40mm) 0.173" (4.40mm)
Length 0.400" (10.16mm) 0.437" (11.10mm) 0.437" (11.10mm)
Body Material Polyphenylene Sulfide (PPS) Polybutylene Terephthalate (PBT), Glass Filled Polybutylene Terephthalate (PBT), Glass Filled
Operating Temperature Range -40°C ~ 85°C -20°C ~ 85°C -20°C ~ 85°C
Mechanical Life 2,000 Cycles 2,000 Cycles 2,000 Cycles
Electrical Life 2,000 Cycles 2,000 Cycles 2,000 Cycles
Washable Yes No Yes
Features Tape Seal Tape Seal
RoHS Status ROHS3 Compliant ROHS3 Compliant ROHS3 Compliant
MSL Rating 1 (Unlimited) 1 (Unlimited) 1 (Unlimited)
REACH Status REACH Unaffected REACH Unaffected REACH Unaffected

Engineering Selection Recommendations

Both NDIR04H and NDIR04HT are functionally equivalent to the KAJ04THGR across all critical electrical and mechanical parameters. Selection between the two APEM alternatives depends on specific application requirements:

NDIR04HT is the preferred substitute when tape seal functionality is required, matching the original KAJ04THGR feature set and washability specification. This variant maintains full compatibility with applications requiring sealed component packaging.

NDIR04H serves as an alternative when tape seal is not a design requirement, offering the same electrical performance and mechanical compatibility at potentially different cost or lead time.

Both substitutes are RoHS3 compliant and REACH unaffected, meeting current regulatory requirements. The operating temperature range of -20°C to 85°C for APEM parts is narrower than the original -40°C to 85°C specification; applications requiring operation below -20°C must retain the original KAJ04THGR or identify alternative solutions.

Physical dimensions show minor variations: APEM parts are slightly taller (0.173" vs. 0.142") and longer (0.437" vs. 0.400"). PCB layout and enclosure clearances must be verified to accommodate these dimensional differences.

Frequently Asked Questions (FAQ)

Q: Can NDIR04H and NDIR04HT be used interchangeably with KAJ04THGR?

A: Both APEM parts are electrically and mechanically equivalent to the KAJ04THGR. NDIR04HT includes tape seal and washability features matching the original. NDIR04H omits these features. Selection depends on application-specific requirements for sealing and washability.

Q: What is the impact of the lower operating temperature range (-20°C vs. -40°C)?

A: APEM substitutes operate from -20°C to 85°C, compared to the original -40°C to 85°C range. Applications requiring operation below -20°C cannot use these substitutes without design modification or alternative component selection.

Q: Are the dimensional differences between KAJ04THGR and NDIR04H/NDIR04HT significant?

A: Height above board increases from 0.142" to 0.173", and length increases from 0.400" to 0.437". These differences must be evaluated against PCB layout constraints, enclosure clearances, and mechanical assembly requirements. Prototype validation is necessary if space margins are tight.

Q: Do both APEM substitutes meet current regulatory compliance?

A: Yes. Both NDIR04H and NDIR04HT are RoHS3 compliant and REACH unaffected, meeting current regulatory requirements for electronic components.

Q: What is the difference between NDIR04H and NDIR04HT packaging?

A: NDIR04H is supplied in tube packaging without tape seal. NDIR04HT is supplied in tube packaging with tape seal. Both use identical electrical and mechanical specifications.

Request Quote (Ships tomorrow)